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MR95 Series Industrial Pressure Regulators

MR95 Series Industrial Pressure Regulators
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MR95 Series Industrial Pressure Regulators

Product catalog summary
Introduction
The MR95 Series are compact, large-capacity, direct-operated pressure regulators designed for industrial applications, handling pressures up to 1000 psig and temperatures up to 650°F. They are suitable for applications such as superheated steam and steam injection.
Specifications
The MR95 Series includes various types of pressure reducing regulators, each tailored for specific pressure ranges:
  • Type MR95L: Outlet pressures from 2 to 30 psig.
  • Type MR95H: Outlet pressures from 5 to 150 psig.
  • Type MR95HP: Outlet pressures from 15 to 400 psig.
  • Type MR95HT: High temperature regulator for pressures from 15 to 300 psig.
  • Type MR95LD: Differential regulator for pressures from 2 to 30 psi.
  • Type MR95HD: Differential regulator for pressures from 5 to 150 psi.
Body sizes range from 1/4 NPT to 2 inches, with various end connection styles.
Features
  • Handwheels and tee handles for easy pressure adjustments.
  • Versatile use with air, steam, gas, water, and other media.
  • Tight shutoff with elastomer seats, metal seats for high temperatures.
  • Robust construction for severe service conditions.
  • Optional materials for special services like sour gases and cryogenics.
Construction and Materials
Constructed with materials like gray cast iron, stainless steel, Monel®, and Hastelloy® C, meeting various industry standards. Compliant with API 614.
Performance and Maintenance
Easy maintenance with accessible seating parts and a large turndown ratio. Designed for easy installation and long-lasting performance in demanding environments.
Procedures
Outlines procedures for determining actual outlet pressure by adding differential pressure to the spring case loading pressure. Specifies that pressure/temperature limits should not be exceeded.
Standards and Norms
Springs meet NACE MR0175-2002, NACE MR0103, and NACE MR0175/ISO 15156 requirements for non-sour gas applications. Compliance with API 614 for certain constructions.
Recommendations
Special low-temperature constructions available for process temperatures between -76 to 104°F. Advises that pressure and temperature limits are based on body size and materials.
Key Data from Tables
  • Table 4: Maximum cold working pressures for different body sizes and materials.
  • Table 5: Temperature capabilities for various trim materials and body materials.
  • Table 6: Flow and sizing coefficients for MR95 Series regulators.
  • Table 8: Trim materials for different types of MR95 regulators.
  • Table 10 and 11: Air capacities for different regulator types and sizes.
Critical Information
Adherence to specified pressure and temperature limits is crucial for safe and efficient operation. Material and construction choices should be based on specific application requirements.
Operational Schematics
Includes diagrams illustrating internal and external views of the MR95H regulator, highlighting components and explaining the pressure registration process.
Key Considerations
Emphasizes selecting the appropriate regulator type and configuration based on application requirements, including pressure range and flow capacity needs.
Ordering Information
Includes an ordering guide specifying options for type, body size, material, end connection style, spring case material, trim material, diaphragm material, and pressure range. Emphasizes selecting appropriate materials and configurations based on application requirements.
Contact Information
Provides contact details for Emerson Automation Solutions' regional offices.
Disclaimer
Information is for informational purposes only and does not constitute a warranty or guarantee. Emerson reserves the right to modify product designs or specifications without notice.
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Catalog excerpts

MR95 Series Industrial Pressure Regulators-1

MR95 Series Industrial Pressure Regulators PRESSURE REDUCING REGULATORS Figure 1. Typical MR95 Series Industrial Pressure Regulators

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MR95 Series Industrial Pressure Regulators-2

MR95 Series Specifications This section lists the specifications for the MR95 Series regulators. Factory specification such as type, maximum inlet pressure, maximum temperature, maximum outlet pressure, spring range, orifice size and seat material are stamped on the nameplate fastened on the regulator at the factory. Available Constructions Type MR95L: Pressure reducing regulator for outlet pressures from 2 to 30 psig / 0.14 to 2.1 bar. 1/4 in. to 1 in. body sizes only. Type MR95H: Pressure reducing regulator for outlet pressures from 5 to 150 psig / 0.34 to 10.3 bar. Type MR95HP: Pressure reducing...

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MR95 Series Industrial Pressure Regulators-3

MR95 Series Specifications (continued) Relief Sizing Coefficients for MR95 Series Regulators with Reduced Flow Orifices See Table 7 Trim Materials See Table 8 Main Valve Construction Materials See Table 9 Product Dimension See Figure 3 Typical Regulating Capacities Air: See Tables 11, 12, 13, 14 and 15 Steam: See Tables 16, 17, 18, 19 and 20 Water: See Tables 21, 22, 23, 24 and 25 Introduction The MR95 Series regulators are compact, large-capacity, direct-operated pressure regulators (see Figure 1). The units are available in 1/4 NPT through 2 in. / DN 50 sizes and are offered in several different...

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MR95 Series Industrial Pressure Regulators-4

MR95 Series Table 1. Types MR95L and MR95LD Regulators Body Constructions Without Control Line and Gauge Port Without Control Line and Gauge Port Welded PN 16/25/40 RF NPT With Control Line but Without Gauge Port Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT SWE Without Control Line and Gauge Port Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT With Control Line but Without Gauge Port Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT With Gauge Port but Without Control Line Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT SWE Without Control Line and Gauge...

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MR95 Series Industrial Pressure Regulators-5

MR95 Series Table 2. Types MR95H, MR95HD, MR95HDP, MR95HT and MR95HP Regulators Body Constructions Without Gauge Port and Control Line BODY CONSTRUCTION BODY SIZE BODY MATERIAL Without Control Line and Gauge Port Welded CL600 RF Welded PN 16/25/40 RF Integral CL150 RF Integral CL300 RF Integral CL600 RF Integral PN 16/25/40 RF NPT Welded CL150 RF With Control Line but Without Gauge Port Welded CL300 RF Welded CL600 RF Welded PN 16/25/60 RF NPT SWE Without Gauge Port and Control Line Welded CL150 RF Welded CL300 RF Welded CL600 RF Welded PN 16/25/40 RF NPT 3/4 in. / DN 20 With Control Line but...

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MR95 Series Industrial Pressure Regulators-6

MR95 Series Table 2. Types MR95H, MR95HD, MR95HDP, MR95HT and MR95HP Regulators Body Constructions (continued) NPT With Control Line but Without Gauge Port Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT With Gauge Port but Without Control Line Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT SWE Without Gauge Port and Control Line Welded CL150 RF Welded CL300 RF Welded CL600 RF Welded PN 16/25/40 RF NPT 1-1/2 in. / DN 40 With Control line but Without Gauge Port Welded CL150 RF Welded CL300 RF Welded PN 16/25/40 RF NPT With Gauge Port but Without Control Line Welded CL150 RF...

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MR95 Series Industrial Pressure Regulators-7

MR95 Series Table 3. Body Sizes, Pressure Ranges and Spring Information TYPE BODY SIZE OUTLET OR DIFFERENTIAL PRESSURE RANGE(1) SPRING WIRE DIAMETER SPRING COLOR Zinc-plated steel Zinc-plated steel Powder-coated steel Yellow Green SPRING PART NUMBER SPRING FREE LENGTH Yellow Green Powder-coated Stainless steel Stainless steel Stainless steel Zinc-plated steel Zinc-plated steel Yellow Green Yellow Green Powder-coated Stainless steel Stainless steel Stainless steel Powder-coated steel Black with Light Blue Stripe Powder-coated steel Light Gray Enamel-coated steel Powder-coated steel 1. or Types...

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MR95 Series Industrial Pressure Regulators-8

MR95 Series Table 4. Maximum Cold Working Pressures of Body Size and Material(1)(2) TYPE BODY SIZE SPRING CASE MATERIAL Gray Cast Iron WCC Steel LCC Steel CF8M Stainless steel CF3M Stainless steel Monel®(4) Hastelloy® C(4) Gray Cast Iron WCC Steel LCC Steel CF8M Stainless steel CF3M Stainless steel Monel®(4) Hastelloy® C(4) Aluminum-Bronze(4) WCC Steel LCC Steel CF8M Stainless steel CF3M Stainless steel Monel®(4) Hastelloy® C(4) Aluminum-Bronze(4) WCC Steel LCC Steel CF8M Stainless steel CF3M Stainless steel Monel®(4) Hastelloy® C(4) Aluminum-Bronze(4) WCC Steel LCC Steel CF8M Stainless steel...

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MR95 Series Industrial Pressure Regulators-9

MR95 Series Table 5. MR95 Series Temperature Capabilities(1)(2)(5) TRIM MATERIAL DIAPHRAGM PROTECTOR Ethylenepropylene (EPDM) Perfluoroelastomer (FFKM) BODY MATERIAL Gray cast iron 1. The pressure/temperature limits in this Bulletin and any applicable standard limitation should not be exceeded. 2. he temperature limits given are based on the body size and body materials only. Actual temperature limits of the assembled regulator may decrease and vary depending on the body T end connection, diaphragm, seat and/or trim material of the regulator. 3. Not for use on steam service. 4. Meets API 614...

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MR95 Series Industrial Pressure Regulators-10

MR95 Series Table 8. MR95 Series Trim Materials TRIM NUMBER ORIFICE / VALVE PLUG VALVE PLUG GUIDE STEM / STEM GUIDE VALVE SPRING Perfluoroelastomer (FFKM) Polytetrafluoroethylene (PTFE) Polytetrafluoroethylene (PTFE) Ethylenepropylene (EPDM) Polytetrafluoroethylene (PTFE) 1. Alloy 6 is not available for 1/4 NPT body. 2. 1/4 NPT has brass orifice and 316 Stainless steel valve plug. Table 9. MR95 Series Construction Materials MAIN VALVE MATERIAL Body Spring Case Regulator Spring Gray Cast Iron LCC/WCC Steel CF8M/CF3M Stainless steel Hastelloy® C Monel® Aluminum-Bronze Gray Cast Iron(1) LCC/WCC...

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MR95 Series Industrial Pressure Regulators-11

MR95 Series Table 10. ir Capacities(1)(2) in SCFH / Nm3/h for 1/4 NPT and 1/2 through 1 in. / DN 15 through 25 Types MR95L and MR95LD Regulators A with Elastomer Diaphragm PRESSURE RECOMMENDED OUTLET/ DIFFERENTIAL PRESSURE RANGE, psig/psi / bar Outlet/ Differential Setting psig SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h REGULATOR BODY SIZE, IN. / DN 1/4 NPT 1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.8. 2. To obtain capacities for regulators with reduced flow orifices, multiply the table values by 0.7.

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