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Fisher® HP Series Control Valves

Fisher® HP Series Control Valves
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Fisher® HP Series Control Valves

Product catalog summary
Overview: Fisher HP Series control valves are engineered for high-pressure applications in sectors like power generation, hydrocarbon production, chemical processing, and refining. These valves come in globe or angle styles with metal seats, designed to withstand high temperatures and pressures.
Specifications: Compliant with ASME B16.34 standards, these valves are available in various configurations and sizes, supporting maximum inlet pressures aligned with CL900, 1500, and 2500 ratings. They are constructed from materials such as WCC steel, WC9 Cr-Mo steel, C12A chrome-moly alloy, CF8M stainless steel, and LCC for low-temperature service.
Trim Options: The HP Series includes balanced high-temperature trim, balanced tight shutoff trim, and unbalanced trim options. The balanced high-temperature trim is suitable for temperatures above 232°C (450°F), while the balanced tight shutoff trim can handle up to 316°C (600°F) with PEEK anti-extrusion rings.
Features: Notable features include valve plug stability, full pressure drop capability, spiral-wound gaskets for excellent sealing, compliance with the Clean Air Act, and quick change trim for easy maintenance. The valves also offer increased pressure/temperature ratings and trim interchangeability.
Material Selection Guidelines: Material selection should consider pressure/temperature ratings, desired trim style, and material capabilities. Guidelines ensure appropriate materials are chosen for specific applications.
Additional Information: The document includes tables and figures detailing available constructions, flow coefficients, pressure/temperature ratings, and shutoff classifications. It also covers noise levels, port diameters, valve plug travel, and stem diameters.
Installation Guidelines: Valves must be installed with the flow direction indicated by the arrow on the valve body. An upstream strainer is recommended, especially for valves using Cavitrol III cage, Whisper Trim III, or WhisperFlo trim. Dimensions comply with ANSI/ISA-75.08.06 and ASME standards for end connections.
Valve Specifications: Detailed specifications for various valve types include port diameters, valve plug travel, and yoke boss diameters, with data for both balanced and unbalanced plugs, and specific configurations for tight shutoff (TSO) trim.
Material and Temperature Capabilities: Lists construction materials and their temperature capabilities for parts other than the valve body and trim, including various stainless steels and graphite, with specified temperature ranges for different applications.
Weight and Dimensions: Approximate weights for valve and bonnet assemblies are provided, categorized by valve type, size, and pressure rating, in both metric and imperial units.
Trim Selection Guidelines: Guidelines for selecting appropriate trims are provided, with descriptions of standard trims for different materials and applications, recommended based on temperature and service conditions.
Trim Specifications:
  • Trim 203: Standard for stainless steel valve bodies, suitable for temperatures up to 593°C (1100°F), compliant with NACE MR0175-2002.
  • Trim 204: For sour or moderately corrosive services, compatible with carbon and alloy steel bodies.
  • Trim 210: Features a hardfaced valve plug, suitable for HPT or HPAT constructions.
  • Trim 211: Standard for C12A valve bodies, used when WC9 materials are inadequate.
C-seal Trim: Available for HPD and HPAD valves, allows high-temperature Class V shutoff with metal seals, suitable for fluid temperatures up to 593°C (1100°F).
TSO Trim Capabilities: Provides tight shutoff with a protected soft seat and PEEK anti-extrusion rings, enhancing plug and seat life.
Material Combinations: Detailed in Table 12, specifying valve plug, cage, seat ring, and body materials for various trims and their operating temperature ranges.
Pressure-Temperature Limits: Illustrated in Figure 12, showing limits for different trim materials and service conditions.
Valve Dimensions: Tables 14-18 provide dimensions for globe valves with standard and extension bonnets, including yoke boss diameters and end connections.
Key Recommendations: Consult Emerson Process Management for non-standard combinations and ensure correct service temperature specification for trims 202 and 208 due to thermal expansion considerations.
Specifications: Dimensions for Style 1 Extension Bonnet and Angle Valve with Standard Bonnet are provided, including yoke boss diameters of 71 mm, 90 mm, and 127 mm, with measurements in both millimeters and inches for different valve sizes (NPS 1, 2, 3, 4, 6, and 8).
Tables and Figures:
  • Table 19: Lists dimensions for Angle Valve with Standard Bonnet, detailing yoke boss diameters and corresponding measurements for CL900, CL1500, and CL2500 pressure classes.
  • Table 20: Provides dimensions for Angle Valve with Standard Bonnet, including various end connections such as RF, RTJ, BWE, and SWE.
  • Figures 14 and 15: Illustrate the dimensions and configurations of the valves, emphasizing the match line for actuators and the flanged valve with Style 1 Extension Bonnet.
Important Notes: Dimensions for valves with other end connections should be consulted with Emerson Process Management sales offices. For CL900 and CL1500 valves, the G dimension equals A, while for CL2500 valves, the G dimension is specified in Table 20.
Disclaimer: The publication is for informational purposes only and does not constitute warranties or guarantees. Emerson Process Management reserves the right to modify designs or specifications without notice. Responsibility for product selection, use, and maintenance lies with the purchaser and end user.
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Catalog excerpts

Fisher® HP Series Control Valves-1

Product Bulletin Fisherr HP Series Control Valves HP (Globe Valve) HPA (Angle Valve) Balanced High-Temperature Trim Balanced Tight Shutoff Trim Unbalanced Trim Fisher HP Series control valves are single-port, high-pressure, globe- or angle-style valves with metal seats, cage guides, and push-down-to-close valve plug action. These valves are designed for high-pressure applications in process control industries such as power generation, hydrocarbon production, chemical processing, and refining. HP Series valves are designed with corrosion allowance; NACE compliant materials are available. Extra valve body wall thickness provides a safety margin of protection against erosion, as well as extra protection against corrosion due to chemical attack. Because these valves feature a thicker valve body wall, they are available in higher intermediate ratings with weld-end fittings. FISHER HP VALVE WITH 667 ACTUATOR AND FIELDVUE™ DVC6200 DIGITAL VALVE CONTROLLER Unless otherwise noted, all NACE references are to NACE MR0175-2002 and MR0103. Balanced Tight Shutoff Trim Balanced High-Temperature Trim HPD and HPAD These valves use a balanced valve plug with graphite piston rings and are well suited for general applications with process temperatures in excess of 232_C (450_F), where extremely tight shutoff is not required. These valves use a balanced valve plug and offer excellent shutoff with process temperatures below 232_C (450_F). The temperature limits of HPT can be extended above 232_C (450_F) to 316_C (600_F) by using PEEK (PolyEtherEtherKetone) anti-extrusion rings in combination with a spring-loaded PTFE seal. The PEEK anti-extrusion rings expand to help close off the clearance gaps on the plug outside diameter and the cage inside diameter where the PTFE seal may extrude at high temperatures and pressures.

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Fisher® HP Series Control Valves-2

Product Bulletin Specifications Available Configurations(1) and Valve Sizes See table 1 Common Characteristics: Designed according to: J ASME B16.34 Valve-Flanges, Threaded and Welding End and J ANSI/ISA-75.08.06 chrome-moly alloy, J CF8M stainless steel, and J LCC for low temperature service Trim: See table 12 Other Parts: See table 7 Consult your Emerson Process Management sales office for special trim and valve body material availability. End Connections Styles(1) See table 1 Maximum Inlet Pressure and Temperature(1,2) Flanged, Socketwelding, or Buttwelding: Consistent with CL900, 1500, and...

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Fisher® HP Series Control Valves-3

Product Bulletin D101635X012 Specifications (continued) Bonnet Style and Mounting(1) J Standard Bonnet: See figure 1 Yoke Temperature Limit: Standard bonnet with cast iron yoke is limited to 537_C (1000_F) J Optional Style 1–Extension Bonnet: Used for NPS 1 and 2 valves for CL900 or 1500, and NPS 1 valves for CL2500 (see figures 14 and 15) Packing Arrangements J Single, J Double, and J Leakoff standard packing, or optional J ENVIRO-SEAL™ and J HIGH-SEAL packing systems. See figure 4. Also see bulletin 59.1:061, ENVIRO-SEAL and HIGH-SEAL Packing System for Sliding-Stem Valves Yoke Boss Diameter...

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Fisher® HP Series Control Valves-4

Product Bulletin Figure 1. Fisher HPD Valve Assembly (NPS 2 to 6) Cavitrol III, Whisper Trim III, and WhisperFlo Cages To eliminate cavitation damage in a properly-sized valve, a Cavitrol III cage is available with HPS, HPAS, HPT, and HPAT control valves. To help attenuate aerodynamic noise in gaseous service, Whisper Trim III and WhisperFlo (figure 2) cages are available with HPD, HPAD, HPS, HPAS, HPT, and HPAT control valves. Contact your Emerson Process Management sales office for more information. Valve Plug Stability– Rugged cage guiding provides increased valve plug stability, which reduces...

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Fisher® HP Series Control Valves-5

Product Bulletin Standard Hard Trim Materials–The cage, valve plug, and other trim parts are manufactured from hardened materials. This standard feature provides excellent wear resistance. Control of Low Flow Rates/Tight Shutoff–Micro-Flute and Micro-Form valve plugs (figures 6 and 7, respectively) provide superb rangeability in high-pressure, low-flow applications, while maintaining tight shutoff (table 4). A choice of several restricted port diameters helps to match valve body capacity to required flow, to provide necessary control with full travel, and to prevent throttling near the seat....

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Fisher® HP Series Control Valves-6

Product Bulletin Table 2. Typical Flow Coefficients(1) Valve Size, NPS Valve Style Modified Equal Percentage Modified Equal Percentage Modified Equal Percentage Table 3. Increased Pressure/Temperature Ratings for Steel Valves with BWE and SWE Connections(1) Pressure Rating Intermediate Rating (ASME B16.34) Valve Type Globe Valves 1. Contact your Emerson Process Management sales office for further information on intermediate ratings. 1. See the section titled Coefficients in this bulletin and also Catalog 12 for a complete listing of flow coefficients. Table 4. Shutoff Classifications per ANSI/FCI...

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Fisher® HP Series Control Valves-7

Product Bulletin Material Selection Guidelines from tables 7 and 12. Refer to figure 12 to determine pressure drop limits of the valve body-trim combinations selected. Use the following steps as a guideline for the selection of materials: 1. Determine the pressure/temperature rating of the valve body size and material required. Inlet pressure and temperature must always be limited by the applicable ASME pressure/temperature rating. 2. Select the desired trim style from the Available Configurations specification and from table 4, Shutoff Classifications. 3. Select desired materials from tables...

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Fisher® HP Series Control Valves-8

Product Bulletin Table 5. Port Diameters, Valve Plug Travel, Yoke Boss Diameters for TSO (Tight Shutoff) Trim VALVE TYPE YOKE BOSS SIZE mm PORT DIAMETER Nominal mm Balanced Plugs–Flow Down Only HPT NPS 3(2) Unbalanced Plugs–Flow Down Only HPS NPS 2 1. This column lists the percent reduction of published maximum CV of the trim listed in the TRIM column. 2. Not available with 5-inch yoke boss. Figure 3. Typical Balanced TSO Trim VALVE PLUG SEAL TSO PROTECTED SOFT SEAT SEAL W7020-1

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Fisher® HP Series Control Valves-9

Product Bulletin Figure 4. ENVIRO-SEAL and HIGH-SEAL Packing Systems PACKING BOX STUD SPRING PACKING BOX STUD SPRINGS PACKING PACKING TYPICAL HIGH-SEAL PACKING SYSTEM WITH GRAPHITE ULF PACKING TYPICAL ENVIRO-SEAL PACKING SYSTEM WITH GRAPHITE ULF PACKING SPRINGS ANTIEXTRUSION RING LANTERN RING PACKING RING VALVE BONNET TYPICAL ENVIRO-SEAL PACKING SYSTEM WITH PTFE PACKING

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