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CSI 6500 Overview

CSI 6500 Overview
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CSI 6500 Overview

Product catalog summary
Overview
The CSI 6500 Machinery Health Monitor is designed to provide real-time feedback on machinery health, integrating with process automation systems to enhance plant operations. It supports API 670 machinery protection and integrates with DeltaV and Ovation systems, transforming vibration monitoring into predictive alerts and supporting transient analysis of turbines.
Specifications
The CSI 6500 complies with API 670 and integrates protection, prediction, and real-time performance monitoring. It supports dual, redundant power inputs and is compatible with PlantWeb, Ovation, DeltaV, and AMS Suite. The system includes full turbine supervisory instrumentation (TSI) capabilities.
Flexibility for Retrofits
The system is adaptable for major revamps or phased improvements, configurable for protection-only or prediction-only setups, and can be upgraded to a combined configuration by adding monitoring modules. It supports existing instrumentation, offering a flexible solution for retrofit applications.
Protection System Features
The CSI 6500 provides reliable API 670 protection for critical equipment like turbines and compressors. It features module self-health checking, instrumentation health monitoring, and redundant power to prevent missed or false trips, using 2oo3 voting logic for decision accuracy.
Instrumentation
The system uses eddy current displacement sensors for sleeve-bearing machines and accelerometers for gearboxes and bearings, supporting a range of sensors and inputs, including temperature, pressure, and flow.
Network and Support
Emerson provides comprehensive support for CSI 6500 implementation, including project design, management, and diagnostics analysis, with a global support network ensuring continuous assistance.
Standards and Certifications
The CSI 6500 complies with ATEX, IEC 61508:2010, CAN/CSA, and UL standards, ensuring safety and reliability in various environments.
Conclusion
The CSI 6500 offers a robust solution for machinery health monitoring, combining protection and predictive capabilities in a single platform, enhancing operational efficiency and reducing downtime risks.
DeltaV Process Automation System Overview
The DeltaV process automation system provides real-time machinery health feedback, integrating seamlessly with Emerson’s PlantWeb digital architecture, offering predictive digital intelligence for better planning and decision-making.
Real-Time Machinery Health for Maintenance
The system utilizes the CSI 6500 for continuous data recording and playback capabilities for machinery diagnostics, supporting maintenance decisions with detailed data.
Analysis Parameters and Monitoring
The CSI 6500 allows for up to 255 analysis parameters, with customizable alerts for various machinery conditions, including PeakVue technology for monitoring gearboxes and bearings.
Adaptive Monitoring
The system adapts its monitoring strategy based on changing process conditions, providing multiple trend windows for different load conditions.
AMS Suite: Integrated Software Tools
The AMS Suite offers predictive diagnostics for both fixed and rotating assets, with tools for plotting, trending, and spectral analysis, integrating with existing systems for comprehensive asset management.
AMS Asset Graphics
This feature provides a graphical view of process parameters and machinery health, supporting integration with ModBus and OPC-compliant systems.
AMS Machinery Health Manager
This tool offers a comprehensive view of monitored machines, integrating data for analysis and reporting, including features like transient real-time sessions and 3D machine analysis.
3D Machine Analysis with ME’Scope
ME’Scope provides 3D graphical animation to visualize machine movement, aiding in the identification of malfunctions.
Roll Process Industry Solutions
The CSI 6500 addresses issues in paper mills and metals industries with capabilities like PeakVue, order tracking, and transient analysis.
Conclusion
The DeltaV process automation system, with its integrated tools and adaptive monitoring capabilities, provides a robust solution for real-time machinery health feedback and predictive maintenance.
Introduction
Emerson Process Management provides solutions for the power generation and water/wastewater treatment industries, integrating asset management through the CSI 6500.
The PlantWeb Advantage
Emerson offers Asset Optimization Services to maximize the effectiveness of the CSI 6500, assisting in installation and implementation, prioritizing mechanical assets, and optimizing alert parameters.
Ordering Information
For specific functionality and part numbers, refer to individual Monitoring Module specification sheets.
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Catalog excerpts

CSI 6500 Overview-1

Online Machinery Monitoring Product Data Sheet January 2016 CSI 6500 Machinery Health™ Monitor Extend PlantWeb® with API 670 machinery protection monitoring. Integrate machinery protection monitoring with DeltaV™ and Ovation™ automation systems in three easy steps. Monitor your plant’s most critical rotating machines. Gain real-time machinery health feedback integrated with process automation. Transform vibration monitoring into predictive alerts. Empower decisions through transient analysis of Balance of plant machinery health monitoring includes PeakVue™ technology for rolling element bearing and gearbox analysis. Real-time machinery health feedback integrates with process automation so you can run your plant with confidence. Five percent of the rotating machines in every plant have the ability to bring production to a grinding halt. Although your critical machines have vibration shutdown protection systems in place to prevent catastrophic failure, is your plant really protected? The CSI 6500 Machinery Health Monitor is designed for process automation and protection system upgrade projects. Housed in a single chassis, the CSI 6500 combines proven prediction and protection to provide a complete online machinery monitoring solution. Emerson is the global leader of integrated technologies for process automation and plant-wide predictive technologies for managing both fixed and rotating assets. What about the shocking repair costs, missed production goals, and unfulfilled customer commitments associated with a trip or a missed trip? The CSI 6500 is fully compliant with API 670 and integrates protection, prediction, real-time performance monitoring and process automation. As many as 50% of machinery malfunctions that lead to downtime are process induced, and 90% are predictable – even controllable. The CSI 6500 is part of Emerson’s PlantWeb digital architecture, which provides enterprise-wide information needed for

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CSI 6500 Overview-2

Online Machinery Monitoring API 670 Compliant Integrated protection and prediction monitoring Dual, redundant 24VDC, 120– 240VAC, 50–60Hz power input PlantWeb Enabled: Ovation, DeltaV and AMS Suite Compatible Full TSI (turbine supervisory instrumentation) - Case Expansion - Differential Expansion - Thrust Position - Relative Vibration - Absolute Vibration Small 3U protection only rack available Protect your critical machinery through protection, prediction, performance monitoring, and PlantWeb. Flexible for Retrofits Your project may be a major revamp, including a control system and vibration...

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CSI 6500 Overview-3

Online Machinery Monitoring The CSI 6500 is integrated with the Ovation and DeltaV process automation systems through an easy three step process to reduce integration time from weeks to minutes. In addition, control strategies and graphical elements are automatically created, making GUI development a snap. False trips are addressed through features such as 2oo3 voting logic for increased decision accuracy and limiting channel count to two channel modules. Two channel modules mean that swapping a protection module will affect no more than two channels – an API 670 requirement. Redundant communications...

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CSI 6500 Overview-4

Online Machinery Monitoring Mounting location and instrumentation bracket design are both critical for quality data. While the CSI 6500 delivers field-based intelligence, accurate information starts with quality instrumentation. A complete range of sensors, adapters, cables, connectors, converters, and fittings are available for new installations, retrofits, or replacement of sensors during an overhaul. Eddy current displacement sensors are the preferred method for monitoring sleeve-bearing machines. These displacement sensors penetrate the machine case and directly monitor the motion and position...

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CSI 6500 Overview-5

Online Machinery Monitoring See instrument spec sheets for complete specifications about dynamic and static measurements. ATEX Conformity for selected Products in accordance with EN 50 014 and EN 50 020, certified by the PTB CAN/CSA-C22.2 No. 61010-1-04: Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements UL Std. No. 61010-1 (2nd Edition): Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements It’s the Network Emerson's experts ensure proper design and execution...

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CSI 6500 Overview-6

Online Machinery Monitoring January 2016 With Emerson’s PlantWeb digital architecture, your plant is blanketed with predictive, digital intelligence that gives you back time – time to plan, time to make decisions, and time to stay focused on your business results. Real-Time Machinery Health for Maintenance In a perfect world, machines would behave as expected and predictive maintenance applications like AMS Suite: Machinery Health Manager would automatically diagnose turbine malfunctions for you. But in the real world, sometimes you need powerful diagnostic tools to justify and support your machinery...

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CSI 6500 Overview-7

Online Machinery Monitoring AMS Suite provides powerful, real-time diagnostics in a graphical interface. Adaptive Monitoring An increase in vibration isn’t necessarily a cause for alarm. It may be perfectly normal for vibration to increase when load increases – to a degree. The CSI 6500 has the unique ability to adjust monitoring strategy based on changing process conditions. This is possible through the field-based processing engine enabling event-based collection and adaptive monitoring. The CSI 6500 will adapt its monitoring strategy based on different operating conditions, such as changing...

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CSI 6500 Overview-8

Online Machinery Monitoring AMS Asset Graphics combines protection, prediction and performance details at the equipment layer through intuitive graphical information. Use the Live 3D Shaft Animation to see the motion of the shaft around the average bearing shaft centerline. All aspects of the display, including angle of view and playback speed, are controlled by the user. AMS Suite: Asset Graphics AMS Asset Graphics provides a simple graphical view of process parameters, protection parameters, machinery health information, and equipment performance information. AMS Asset Graphics provides an...

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