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CSI 6500 Overview
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CSI 6500 Overview - 1

Online Machinery Monitoring Product Data Sheet January 2016 CSI 6500 Machinery Health™ Monitor Extend PlantWeb® with API 670 machinery protection monitoring. Integrate machinery protection monitoring with DeltaV™ and Ovation™ automation systems in three easy steps. Monitor your plant’s most critical rotating machines. Gain real-time machinery health feedback integrated with process automation. Transform vibration monitoring into predictive alerts. Empower decisions through transient analysis of Balance of plant machinery health monitoring includes PeakVue™ technology for rolling element bearing and gearbox analysis. Real-time machinery health feedback integrates with process automation so you can run your plant with confidence. Five percent of the rotating machines in every plant have the ability to bring production to a grinding halt. Although your critical machines have vibration shutdown protection systems in place to prevent catastrophic failure, is your plant really protected? The CSI 6500 Machinery Health Monitor is designed for process automation and protection system upgrade projects. Housed in a single chassis, the CSI 6500 combines proven prediction and protection to provide a complete online machinery monitoring solution. Emerson is the global leader of integrated technologies for process automation and plant-wide predictive technologies for managing both fixed and rotating assets. What about the shocking repair costs, missed production goals, and unfulfilled customer commitments associated with a trip or a missed trip? The CSI 6500 is fully compliant with API 670 and integrates protection, prediction, real-time performance monitoring and process automation. As many as 50% of machinery malfunctions that lead to downtime are process induced, and 90% are predictable – even controllable. The CSI 6500 is part of Emerson’s PlantWeb digital architecture, which provides enterprise-wide information needed for

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CSI 6500 Overview - 2

Online Machinery Monitoring API 670 Compliant Integrated protection and prediction monitoring Dual, redundant 24VDC, 120– 240VAC, 50–60Hz power input PlantWeb Enabled: Ovation, DeltaV and AMS Suite Compatible Full TSI (turbine supervisory instrumentation) - Case Expansion - Differential Expansion - Thrust Position - Relative Vibration - Absolute Vibration Small 3U protection only rack available Protect your critical machinery through protection, prediction, performance monitoring, and PlantWeb. Flexible for Retrofits Your project may be a major revamp, including a control system and...

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CSI 6500 Overview - 3

Online Machinery Monitoring The CSI 6500 is integrated with the Ovation and DeltaV process automation systems through an easy three step process to reduce integration time from weeks to minutes. In addition, control strategies and graphical elements are automatically created, making GUI development a snap. False trips are addressed through features such as 2oo3 voting logic for increased decision accuracy and limiting channel count to two channel modules. Two channel modules mean that swapping a protection module will affect no more than two channels – an API 670 requirement. Redundant...

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CSI 6500 Overview - 4

Online Machinery Monitoring Mounting location and instrumentation bracket design are both critical for quality data. While the CSI 6500 delivers field-based intelligence, accurate information starts with quality instrumentation. A complete range of sensors, adapters, cables, connectors, converters, and fittings are available for new installations, retrofits, or replacement of sensors during an overhaul. Eddy current displacement sensors are the preferred method for monitoring sleeve-bearing machines. These displacement sensors penetrate the machine case and directly monitor the motion and...

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CSI 6500 Overview - 5

Online Machinery Monitoring See instrument spec sheets for complete specifications about dynamic and static measurements. ATEX Conformity for selected Products in accordance with EN 50 014 and EN 50 020, certified by the PTB CAN/CSA-C22.2 No. 61010-1-04: Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements UL Std. No. 61010-1 (2nd Edition): Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements It’s the Network Emerson's experts ensure proper design and...

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CSI 6500 Overview - 6

Online Machinery Monitoring January 2016 With Emerson’s PlantWeb digital architecture, your plant is blanketed with predictive, digital intelligence that gives you back time – time to plan, time to make decisions, and time to stay focused on your business results. Real-Time Machinery Health for Maintenance In a perfect world, machines would behave as expected and predictive maintenance applications like AMS Suite: Machinery Health Manager would automatically diagnose turbine malfunctions for you. But in the real world, sometimes you need powerful diagnostic tools to justify and support your...

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CSI 6500 Overview - 7

Online Machinery Monitoring AMS Suite provides powerful, real-time diagnostics in a graphical interface. Adaptive Monitoring An increase in vibration isn’t necessarily a cause for alarm. It may be perfectly normal for vibration to increase when load increases – to a degree. The CSI 6500 has the unique ability to adjust monitoring strategy based on changing process conditions. This is possible through the field-based processing engine enabling event-based collection and adaptive monitoring. The CSI 6500 will adapt its monitoring strategy based on different operating conditions, such as...

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CSI 6500 Overview - 8

Online Machinery Monitoring AMS Asset Graphics combines protection, prediction and performance details at the equipment layer through intuitive graphical information. Use the Live 3D Shaft Animation to see the motion of the shaft around the average bearing shaft centerline. All aspects of the display, including angle of view and playback speed, are controlled by the user. AMS Suite: Asset Graphics AMS Asset Graphics provides a simple graphical view of process parameters, protection parameters, machinery health information, and equipment performance information. AMS Asset Graphics provides...

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