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95 Series Industrial Pressure Regulators

95 Series Industrial Pressure Regulators
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95 Series Industrial Pressure Regulators

Product catalog summary
Introduction
The 95 Series regulators are compact, high-capacity, direct-operated pressure regulators suitable for applications such as superheated steam, steam injection, and nitrogen purging. They are available in sizes from NPS 1/4 to 2 (DN 15 to 50) and can handle pressures up to 600 psig (41.4 bar) and temperatures up to 650°F (343°C).
Features
  • Equipped with handwheels for easy pressure adjustments.
  • Compatible with air, steam, gas, water, and other media.
  • Offers tight shutoff with elastomer seats and metal seats for high temperatures.
  • Constructed from durable materials like cast iron, carbon steel, stainless steel, Monel®, and Hastelloy® C.
  • Special capabilities for sour gases, cryogenics, and superheated steam.
  • Easy maintenance with accessible seating parts.
Principle of Operation
The 95 Series operates by internally registering downstream pressure to the diaphragm. When downstream pressure meets or exceeds the set pressure, the disk seals against the orifice, stopping flow. Increased demand lowers downstream pressure, allowing the spring to extend and the disk to move away from the orifice, permitting flow.
Installation
Regulators can be installed in any position, ensuring flow direction matches the body arrow. Spring case vents should be protected from clogging. A detailed instruction manual is provided for installation, operation, and maintenance.
Specifications
  • Configurations include low and high-pressure regulators, differential regulators, and high-temperature regulators.
  • Body and orifice sizes range from NPS 1/4 to 2 with various end connection styles.
  • Maximum cold working pressures and temperature ranges vary by material and size.
  • Shutoff classification per ANSI/FCI 70-3-2004: Metal Seats Class IV, PTFE Class IV, Elastomer Seats Class VI or better.
Flow and Sizing
Tables provide detailed sizing coefficients and pressure ranges for different body sizes and types, including examples of sizing calculations for specific service conditions.
Materials and Compatibility
Tables detail construction materials and their compatibility with common services, ensuring appropriate selection for specific applications.
Conclusion
The 95 Series pressure regulators offer a robust and versatile solution for a wide range of industrial applications, with options for various pressures, temperatures, and media compatibility.
Overview
This document provides detailed specifications and performance data for 95HD pressure regulators, available with either elastomer or stainless steel diaphragms. It includes recommended outlet pressure ranges, body sizes, and performance metrics such as droop percentages.
Specifications
The document outlines various pressure regulator body sizes, specifically NPS 1-1/2 (40) and 2 (50), and their corresponding outlet pressure settings ranging from 5 to 300 PSIG (0.35 to 20.7 bar). It details the droop percentages (10%, 20%, 40%) for different inlet pressures and outlet settings.
Performance Data
Extensive tables provide air SCFH (Standard Cubic Feet per Hour) capacities for different regulator types and sizes, including NPS 1/4 through 1/2 (DN 15) and NPS 3/4 through 1 (DN 20 through 25). The tables specify capacities for various outlet pressure ranges and droop conditions.
Key Observations
  • The document emphasizes the importance of selecting the correct regulator size and diaphragm material based on the specific application requirements.
  • It provides conversion factors for capacities when using Type 95HT (metal diaphragm) regulators, indicating a reduction in capacity by multiplying table values by 0.6.
Recommendations
Users should carefully consider the recommended outlet pressure ranges and droop percentages to ensure optimal performance and efficiency in their specific applications. The choice between elastomer and stainless steel diaphragms should be based on the operational environment and desired durability.
Ordering Guide for Type 95HP Regulators
  • Body Sizes: Available in NPS 1/4 through 1 (DN 15 through 25) and NPS 1-1/2 and 2 (DN 40 and 50).
  • Pressure Ranges: For NPS 1/4 through 1, the pressure range is 15 to 100 psig (1.0 to 6.9 bar) and 80 to 400 psig (5.5 to 27.6 bar). For NPS 1-1/2 and 2, the range is 15 to 100 psig (1.0 to 6.9 bar) and 60 to 300 psig (4.1 to 20.7 bar).
  • Finish: All options are unpainted.
Replacement Parts Kit: An optional replacement parts kit is available to match the order.
Regulators Quick Order Guide
  • Availability: Products are categorized by shipping readiness: readily available, requiring additional time, or special order.
  • Special Orders: Constructed from non-stocked parts; consult local sales for availability.
Specification Worksheet
  • Application Details: Includes specific use, line size, gas type and specific gravity, and gas temperature.
  • Overpressure Protection: Options include relief valve, monitor regulator, or shutoff device. Assistance for equipment selection is available.
  • Pressure Requirements: Maximum and minimum inlet pressures, downstream pressure settings, and maximum flow are specified.
  • Performance Requirements: Includes accuracy, response speed, and other specific needs.
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Catalog excerpts

95 Series Industrial Pressure Regulators-1

Bulletin 71.1:95 November 2009 95 Series Industrial Pressure Regulators W1894-1 / IL W1894-1 / IL TYPE 95LD TYPE 95HD W6195 / IL TYPE 95LD (FLANGED) W5091 / IL W5092 / IL TYPE 95L TYPE 95H D100117X012 Figure 1. 95 Series Pressure Reducing Regulators www.fisherregulators.com

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95 Series Industrial Pressure Regulators-2

Bulletin 71.1:95 Introduction The 95 Series regulators are compact, large-capacity, direct-operated pressure regulators (see Figures 1 and 2). The units are available in NPS 1/4 through 2 (DN 15 through 50) sizes and are offered in several different end connection configurations. They are designed to handle pressures up to 600 psig (41,4 bar) and temperatures up to 650°F (343°C). This product can help solve the toughest pressure control applications. Typical applications include superheated steam, steam injection, steam tracing, nitrogen purging, boiler feed water, process chemicals, cooling...

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95 Series Industrial Pressure Regulators-3

Available Configurations Type 95L: Low-pressure regulator for 2 to 30 psig Type 95H: High-pressure regulator for 5 to 150 psig Type 95LD: Low-pressure differential regulator for pressures with handwheel and packing box Type 95HD: High-pressure differential regulator for pressures with handwheel and packing box Type 95HP: High-pressure regulator for 15 to 400 psig (1,0 to 27,6 bar) outlet pressures Type 95HT: High-pressure/high temperature regulator for 15 to 300 psig (1,0 to 20,7 bar) outlet pressures (metal seat) and up to 650°F (343°C) Body and Orifice Sizes NPT, ASME flanged; all sizes are...

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95 Series Industrial Pressure Regulators-4

Bulletin 71.1:95 Specifications (continued) Shutoff Classification Per ANSI/FCI 70-3-2004 Metal Seats: Class IV PTFE: Class lV Elastomer Seats: Class VI or better Flow and Sizing Coefficients See Table 4 Pressure Connections See Figure 4 Construction Materials See Table 6 Common Services and Material Compatibility See Table 7 Approximate Weights 95H Series NPS 1/4 body: 4 pounds (2 kg) NPS 1/2 (DN 15) body: 8 pounds (4 kg) NPS 3/4 and 1 (DN 20 and 25) bodies: 20 pounds (9 kg) NPS 1-1/2 and 2 bodies (DN 40 and 50): 73 pounds (33 kg) 95L Series NPS 1/4 body: 6 pounds (3 kg) NPS 1/2 (DN 15) body:...

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95 Series Industrial Pressure Regulators-5

Bulletin 71.1:95 HANDWHEEL CONTROL SPRING UPPER SPRING SEAT metal diaphragms (key 12) SPRING (key 11) ELASTOMER DIAPHRAGM GASKETS (key 19) ORIFICE TYPE 95HD WITH TWO METAL DIAPHRAGMS (EXCEPT ONLY TYPE 95HD, NPS 1/4, 2 TO 6 PSI (0,14 to 0,41 bar) RANGE) VALVE PLUG GUIDE INLET PRESSURE OUTLET PRESSURE LOADING PRESSURE M1006 TYPE 95HD WITH ELASTOMER SEAT AND DIAPHRAGM (ALSO TYPICAL OF TYPE 95LD) Figure 2. 95 Series Operational Schematic (continued) air flow in Nm3/h 53,6 20 107 161 214 268 322 375 429 482 536 1,4 1,2 16 1,1 14 0,97 200 psig (13,8 bar) at inlet 12 10 0,69 100 psig (6,9 bar) at inlet...

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95 Series Industrial Pressure Regulators-6

Bulletin 71.1:95 Table 1. Sizing Types 95HD and 95LD Pressure Regulators steps 1.  Determine service conditions. 2.  Select type number and spring range    using Tables 3 and 5. 3.  Using the Fisher® Sizing Program,    calculate Cg from data given in the capacity tables. Use the table inlet pressure closest to the service condition. Also calculate using the table outlet pressure which is closest to the spring bias. 4.  Use the information in Step 3 to calculate    Cg using the Fisher Sizing Program. 5.  Calculate flow for application based upon    actual conditions and calculated Cg. EXAMPLE...

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95 Series Industrial Pressure Regulators-7

Table 4. Flow and Sizing Coefficients for all 95 Series Regulators Table 5. Body Sizes and Pressure Ranges

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95 Series Industrial Pressure Regulators-8

Table 6. Construction Materials Trim Materials:

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95 Series Industrial Pressure Regulators-10

Table 7. Compatibility (continued) Universal NACE Compliance Optional materials are available for applications handling sour gases. These constructions comply with the recommendations of NACE International sour service standards. The manufacturing processes and materials used by Emerson assure that all products specified for sour gas service comply with the chemical, physical, and metallurgical requirements of NACE MR0175 ISO and/or NACE MR0103. Customers have the responsibility to specify correct materials. Environmental limitations may apply and shall be Capacity Data The capacity information...

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95 Series Industrial Pressure Regulators-11

Bulletin 71.1:95   3.  For a given body size and inlet pressure, find the      capacity Qa for P2a and Qb for P2b.   4.  Use the following formula to determine the      interpolated capacity (Q). Qb - Qa P2b - P2a = Qb - Q P2b - P2 Example: P1 = 100 psig (6,9 bar) NPS 1/4 Type 95H with 15 to 30 psig (1,0 to 2,1 bar) spring range P2 = 20 psig (1,4 bar) Determine air capacity, Q. Solution: Qa = 1100 SCFH (29,5 Nm3/h) P2a = 15 psig (1,0 bar) Qb = 1600 SCFH (42,9 Nm3/h) P2b = 30 psig (2,1 bar) 1600 - 1100 30 - 15 = = 1600 - Q 30 - 20 42,9 - Q 2,1 - 1,4 Q = 34,0 Nm3/h Then, if capacity is desired...

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95 Series Industrial Pressure Regulators-12

To determine wide-open flow capacity for relief valve sizing of steam, use the equation for critical pressure drops (absolute outlet pressure equal to one-half or less than one-half absolute inlet pressure). Q = Steam flow, pounds/h P-i(abs) = Absolute inlet pressure, psia (add 14.7 psi to gauge inlet pressure to obtain absolute inlet pressure) Cs = Wide-open steam sizing coefficient from Table 4 For pressure drops lower than critical (absolute outlet pressure greater than one-half absolute inlet pressure), use the sizing nomographs in Fisher Catalog 10, or the Fisher Sizing Program. Table 8....

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95 Series Industrial Pressure Regulators-13

Table 8. Air SCFH (Nm3/h) Capacities^) for NPS 1/4 through 1 (DN 25) Types 95L and 95LD Regulators with Elastomer Diaphragm (continued)

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95 Series Industrial Pressure Regulators-14

Table 9. Air SCFH (Nm3/h) Capacities^) for NPS 1/4 through 1/2 (DN 15) Types 95H and 95HD Regulators with Elastomer Diaphragm

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95 Series Industrial Pressure Regulators-15

Table 9. Air SCFH (Nm3/h) Capacities^) for NPS 3/4 through 1 (DN 20 through 25) Types 95H and 95HD Regulators with Elastomer Diaphragm (continued)

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95 Series Industrial Pressure Regulators-16

Table 10. Air SCFH (Nm3/h) Capacities for NPS 1-1/2 through 2 (DN 40 through 50) Types 95H and 95HD Regulators with Either Elastomer or Stainless Steel Diaphragm

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95 Series Industrial Pressure Regulators-17

Table 11. AirSCFH (Nm3/h) Capacities for NPS 1/4 through 1/2 (DN 15) Type 95HP Regulators with Elastomer Diaphragms^)

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