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66 Series Direct-Operated Regulators and Vacuum Service Equipment

66 Series Direct-Operated Regulators and Vacuum Service Equipment
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66 Series Direct-Operated Regulators and Vacuum Service Equipment

Product catalog summary
Introduction
The Fisher™ 66 Series direct-operated regulators are engineered for precise control of low-pressure industrial gases, suitable for applications like burner control and tank blanketing. The series includes both pressure-reducing regulators and vacuum service equipment, with variations in pressure capabilities and construction.
Features
  • Sensitive Response: The balancing diaphragm minimizes unbalanced forces, ensuring minimal lockup at varying pressures.
  • Seat Protection: The retainer design prevents over-compression of the O-ring, maintaining shutoff capability.
  • Tank Blanketing: High sensitivity and accuracy make it ideal for tank blanketing applications.
  • Accuracy: The pitot tube design ensures constant downstream pressure and quick response to demand changes.
  • Application Flexibility: Available in steel and stainless steel for enhanced resistance and compliance with local codes.
Specifications
  • Pressure Limits: Maximum allowable inlet pressures vary by type, with emergency and safe pressure limits specified.
  • Body Sizes and Connections: Available in various sizes with different end connection styles and ratings.
  • Flow Capacities: Detailed in tables and figures, with specific performance curves for each type.
  • Construction Materials: Options include cast iron, steel, and stainless steel, with various elastomer temperature capabilities.
Available Configurations
Standard configurations include cast iron bodies with internal registration, while steel-body regulators offer external registration options. Vacuum regulators and breakers are designed to maintain or limit vacuum levels, respectively.
Options
  • Special springs and internal parts for higher pressure ranges.
  • Control line connections and adjustable travel stops for specific models.
  • All-metal seats for severe service capability.
  • Materials for sour gas service, compliant with NACE standards.
Overview
The document provides detailed technical specifications and operational guidelines for the 66 Series regulators, including the Type 66, 66Z, and 66ZZ models. These regulators are designed for precise pressure control in gas systems, with capabilities for settings below atmospheric pressure.
Specifications
The Type 66Z regulator includes an additional spring to counterbalance the main spring, allowing for below-atmospheric pressure settings. The Type 66ZZ features a longer spring case for enhanced sensitivity and compact construction.
Principle of Operation
The regulators operate by sensing outlet pressure through either a pitot tube or an external control line. Changes in downstream demand affect the pressure under the main diaphragm, prompting the valve plug and stem assembly to adjust the regulator orifice, thereby controlling gas flow.
Installation Guidelines
Regulators should be installed horizontally with vertical diaphragm casings. Incorrect orientation can affect setpoints and pressure ranges. Swaging up outlet piping may be necessary to achieve maximum flow capacities.
Overpressure Protection
The document emphasizes the need for complete downstream overpressure protection to prevent damage or injury from overpressuring. Regular inspections are recommended to ensure integrity.
Capacity Information
Tables 4 and 5 provide natural gas regulating capacities for the Type 66 and 66Z models at various inlet and outlet pressures. Conversion factors are provided for other gases like air, propane, butane, and nitrogen.
Performance Curves
Figures 5 and 6 illustrate typical performance curves for the Type 66 and 66Z regulators, showing flow rates at different inlet pressures. These curves help in understanding the regulator's behavior under various conditions.
Installation Examples
Figures 8 and 9 depict installation setups for the Type 66Z and 66ZZ regulators in specific systems, such as furnace mixing and hood control systems.
Specifications
The document outlines the specifications for the 66 Series Vacuum Breaker and Regulator. The Type 66zz regulator is set to open at 0.25 inches W.C. / 0.62 mbar vacuum, while the Type 66 regulator opens at 1.0 inches / 2.50 mbar vacuum. The hood pressure is maintained at 0.23 inches W.C. / 0.60 mbar vacuum.
Procedures
Installation involves connecting control lines, filters, glove ports, and air control valves. The system includes optional fan pressure-loading lines and a furnace mixer block valve.
Standards and Recommendations
The document provides detailed ordering information, specifying the need to indicate the application, gas composition, temperature ranges, pressure settings, flow rates, and piping sizes. It also advises on selecting body size, end connection styles, and trim materials.
Ordering Guide
Customers are advised to specify the body type, pressure range, and trim material when ordering. Options include cast iron or steel bodies, various pressure ranges, and internal or external pressure registration.
Performance Requirements
The specification worksheet requires details on maximum and minimum inlet pressures, downstream pressure settings, and maximum flow. It also asks about accuracy requirements and the need for fast response.
Contact Information
Emerson Automation Solutions provides contact details for their offices in the Americas, Europe, Asia Pacific, and the Middle East and Africa.
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Catalog excerpts

66 Series Direct-Operated Regulators and Vacuum Service Equipment-1

66 Series Direct-Operated Regulators and Vacuum Service Equipment Figure 1. Exterior of Type 66 or 66Z Regulator Introduction Fisher™ 66 Series direct-operated pressure-reducing regulators are widely used in burner control, tank blanketing systems and other applications where precise control of low-pressure industrial gases is needed, while 66 Series direct-operated vacuum service equipment comes in both vacuum regulator and vacuum breaker constructions. These products differ in pressure capabilities and construction (Figures 1 through 4). Features   •  Sensitive Response to Pressure Changes— Minimum lockup at high as well as low inlet pressures is provided on all regulators by a balancing diaphragm that reduces unbalanced forces acting on valve plug.   •  Seat Protection without Sacrifice in Shutoff Capability—Retainer (Figure 2) of standard Type 66, 66Z or 66ZZ valve plug assembly closes against the orifice before assembly can over travel and thus over-compress O-ring.   •  Tank Blanketing Capability—Maximum sensitivity and low outlet pressure accuracy make this an ideal regulator for tank blanketing (padding) applications.   •  Accuracy—Pitot tube of Type 66, 66Z, or 66ZZ standard cast iron regulator registers body outlet pressure from point of highest velocity, creating a dynamic boost (Figure 5 or 6) that helps provide a more nearly constant downstream pressure and rapid adjustment to small demand changes.   •  Application Flexibility—Steel and stainless steel bodies are available for increased resistance to piping stresses or whenever dictated by local codes. External registration is standard or optional depending on construction for wherev

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-2

66 Series Specifications Body Sizes and End Connection Styles Construction nominal body size Standard Cast Iron Body Optional Steel Body in. Type 66, 66Z, 66ZZ or 66 vacuum regulators or breakers Maximum Allowable Inlet Pressures(1) Emergency Inlet Pressure: Type 66, 66Z, 66ZZ or 66 Series Vacuum Breakers: 25 psig / 1.72 bar positive pressure Series vacuum regulators: 8 psig or 16.3 in. 66 of mercury / 0.55 bar d vacuum Maximum Safe Pressure to Avoid Internal Parts Damage: Type 66: 10 psig / 0.69 bar Type 66Z: 5 psig / 0.34 bar Type 66ZZ: 2 psig / 0.14 bar 66 Series Vacuum Regulators or Breakers:...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-3

66 Series Specifications (continued) Construction Materials (continued) Pressure Registration Snap Ring: Bronze Type 66, 66Z or 66ZZ: Closing Cap, and Type 66 or 66Z Adjusting Screw and Spring Seats: Zinc Flapper Valve, and Type 66ZZ or 66 Series Vacuum Regulator or Breaker Adjusting Screw, Spring Retainer and Spring Case Coupling: Brass 66 Series Vacuum Regulators or Breakers: External Orifice, Metal Seat Parts: Brass (standard) or 316 Stainless steel NACE Construction Body: Steel Upper and Lower Diaphragm Case, Sealing Diaphragm Plate, Adjusting Screw and Closing Cap: Steel Disk Retainer, Disk...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-4

66 Series Table 1a. Outlet (Control) Pressure Ranges, 2 in. / DN 50 Body outlet (Control) pressure range In. w.c. Unless Otherwise Designated control spring information Free Length Wire Diameter Color Code Purple Stripe Orange Stripe Brown Stripe Red Stripe Black Stripe Orange Stripe Purple Stripe 0.75 to 1.5 psig 1 to 2 psig 1.5 to 3 psig 3 to 5 psig Part Number Red Stripe Unpainted Unpainted Black Stripe Brown Stripe 66 Series Vacuum Regulators or Breakers Blue Stripe Green Stripe Black Stripe 1.  1 psig / 0.07 bar minimum differential pressure required with this range. 2.  Heavy head construction...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-5

66 Series Table 1c. Outlet (Control) Pressure Ranges, 4 in. / DN 100 Body outlet (Control) pressure range In. w.c. Unless Otherwise Designated control spring information Part Number Free Length Color Code Wire Diameter Gray Stripe Gray and White Stripe Red Stripe Green Stripe White Stripe Yellow Stripe Light Blue Stripe Pink and Blue Stripe Silver Stripe Pink Stripe ---- White Stripe 66 Series Vacuum Regulators or Breakers Black Stripe White Stripe Yellow Stripe Brown Stripe 1.  1 psig / 0.07 bar minimum differential pressure required with this range. 2.  Heavy head construction required. 3. ...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-6

66 Series plug for blocking internal registration adjusting screw tapped boss for connecting external control line W0037_1*/IL valve plug skirt Detail of external registration construction balancing diaphragm pitot tube o-ring retainer spring retainer standard type 66 regulator with internal registration spring case extension control spring spring case coupling standard type 66Z regulator with internal registration Figure 2. Types 66, 66Z and 66ZZ Construction Details Available Configurations Constructions come standard with cast iron bodies and pitot tube style internal registration that eliminates...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-7

CONTROL SPRING VALVE STEM VALVE SKIRT EXTERNAL CONTROL LINE SEAT RING inlet pressure outlet pressure atmospheric pressure Figure 3. Standard Steel Body Operational Schematic Principle of Operation In the cast iron Type 66 regulator, a pitot tube senses outlet pressure. In a steel Type 66 regulator, an external control line senses outlet pressure. Both pressure-sensing methods register the outlet pressure under the main diaphragm. When increased downstream demand lowers the outlet pressure, the lower pressure under the main diaphragm causes the regulator main spring and valve plug and stem assembly...

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66 Series Direct-Operated Regulators and Vacuum Service Equipment-8

66 Series Installation A 66 Series regulator or breaker should be installed horizontally with the diaphragm casings vertical above the body. Other orientations will change the setpoint and outlet pressure range due to the weight of the internal parts. Typical installations are shown in Figures 8 through 10. To obtain the maximum flow capacities in some instances, outlet piping will have to be swaged up above the body sizes. Connection locations and dimensions are both shown in Figure 11. Overpressure Protection 66 Series pressure-reducing regulators, vacuum regulators and vacuum breakers have...

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