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Fischer Connectors
Technical Specifications Volume 1

Technical Specifications Volume 1

Product catalog summary

General Information
The document provides technical specifications for various connector series including Brass, Stainless Steel, Alulite, Plastic, and Disposable. It covers connector overviews, product specifications, and cable assemblies.

Fischer Core Series Brass
This section details the Brass series, including multipole low and high voltage, coax low and high voltage, triax, mixed coax, and mixed high voltage connectors. Accessories and tooling are also discussed.

Fischer Core Series Stainless Steel
Features of the Stainless Steel series are highlighted, focusing on corrosion resistance and durability.

Fischer Core Series Alulite
The Alulite series is noted for its lightweight and rugged design.

Fischer Core Series Plastic
This series is characterized by cost-effectiveness and ease of use.

Fischer Core Series Disposable
Designed for single-use applications, this series includes key features and a table of contents.

Connector Overview
Connectors are available in various materials and configurations, offering high corrosion resistance, easy handling, and modularity.

Locking Systems
Different locking systems are described, including push-pull, quick-release, friction, tamperproof, and screw-locking.

Sealing Categories and IP Ratings
The IP classification system is explained, detailing protection levels against solids and liquids.

Materials
Various materials are used for different components, each with specific attributes such as temperature resistance and chemical resistance.

Polarity and Voltage
Connectors are available in standard and inverted polarities to protect against accidental touch.

Current Rating
A derating curve illustrates the maximum permissible current based on temperature rise and ambient conditions.

Product Specifications
Current and Temperature Considerations: The maximum permissible current is determined by derating the basic curve by a factor of 0.8. Temperature rise caused by the current must be considered.

Data Transmission Principles: Key parameters include return loss, insertion loss, crosstalk, and noise. Impedance and crosstalk are particularly important at the connector level.

Challenges in Data Transmission: Signal distortion can occur due to return loss, insertion loss, crosstalk, and noise.

Data Protocols: Data protocols provide normative values for data transmission parameters.

Contacts and Accessories: Various contact types are available, including solder contacts, PCB contacts, crimp contacts, fiber optic butt-joint contacts, and stamped contacts.

Cable Assemblies: Fischer Connectors provides integrated connectivity solutions, offering expertise in design, manufacturing, testing, and sealing.

Global Footprint and Services: Fischer Connectors has a global network for quick turnarounds and streamlined supply chains.

Overview: The document provides technical specifications for the Fischer Core Series Brass connectors, detailing various body styles, sealing capabilities, design features, and locking systems.

Specifications: Connectors are available in different body styles such as panel front-mounted, cable mounted, and panel rear-mounted.

Locking Systems: Fischer Connectors offer push-pull automatic locking plugs and quick-release plugs.

Connector Sizes and Cable Diameters: The document outlines the minimum and maximum cable diameters for various connector sizes.

Part Numbering: A modular design allows for over 20,000 standard configurations.

Contact Configurations: Detailed configurations are provided for multipole low and high voltage, coax low and high voltage, triax, and mixed high voltage and coax.

Accessories and Tooling: The document lists related items such as protective sleeves, crimping tools, cable bend reliefs, and other accessories necessary for the installation and maintenance of the connectors.

Overview: This document provides technical specifications for the Fischer Core Series Brass multipole low voltage connectors.

Specifications:

Protection Levels: Connectors are available in unsealed (IP50) and sealed (up to IP68) versions, with hermetic options.
Contact Types: Options include crimp, solder, and PCB contacts.
Housing Colors: Natural chrome and anthracite are available.
Body Styles: Includes straight, right-angle, flush, front-projecting, and bulkhead feedthrough designs.

Technical Dimensions:

Dimensions are provided for sizes 102 to 107, with specific measurements for A, B, C, D, and torque values in Nm.
Torque values are recommended and may vary based on cable jacket characteristics and panel surface quality.

Assembly and Accessories:

Assembly options include front-mounting and rear-mounting.
Accessories such as sealing caps, spacers, color-coded washers, and grounding washers are available.

Additional Information: For more detailed technical drawings and information, users are directed to visit the Fischer Connectors website.

Overview: The document provides detailed specifications and options for the Fischer Core Series Brass multipole low and high voltage connectors.

Housing Colors & Cable Bend Reliefs: Connectors are available in natural chrome with a red guide mark or non-reflective anthracite with a white guide mark.

Technical Specifications: Options include housing color, contact block material (PTFE, PBT, PEEK), contact type (solder or crimp), and keying codes.

Cable Clamp Sets: Fischer Connectors offers shielded, unshielded, and environmentally sealed cable clamp sets.

Part Numbering and Examples: The document provides examples of part numbering for plugs and receptacles.

Conclusion: The document serves as a comprehensive guide for selecting and configuring Fischer Core Series Brass connectors.

Overview: This document provides technical specifications for Fischer Core Series Brass multipole low and high voltage connectors.

Specifications: The document outlines the cable diameter ranges and corresponding collet diameters for different cable clamp sets.

Body Styles: The document describes different body styles for plugs and receptacles.

Technical Dimensions: Detailed dimensions are provided for each connector size, including torque recommendations.

Electrical & Contact Configurations: The document explains the differences between standard (Type "A") and inverted (Type "Z") polarity configurations.

Insulating Cable Clamp Sets: Information on insulating cable clamp sets made from POM (Delrin®) is provided.

Additional Information: The document references additional resources for ordering information, tooling, and accessories.

Overview: This document provides detailed technical specifications for Fischer Core Series Brass Coax connectors.

Sections:

Low Voltage Connectors: Detailed specifications for low voltage coax connectors.
High Voltage Connectors: Similar structure to low voltage, focusing on high voltage applications.
Technical Dimensions: Provides measurements for various connector sizes.
Plugs and Receptacles: Information on cable-mounted and panel-mounted plugs and receptacles.
Accessories and Tooling: Lists available accessories such as cable bend reliefs, sealing caps, and protective sleeves.

Key Specifications:

Protection Levels: Unsealed (IP50) to sealed (up to IP68).
Contact Types: Crimp and solder options available.
Housing Colors: Natural chrome and anthracite.
Assembly Options: Front-mounting and rear-mounting for panel-mounted connectors.
Torque Values: Recommended torque values provided.

Conclusion: The document serves as a comprehensive guide for selecting and assembling Fischer Core Series Brass Coax connectors.

Technical Specifications Overview

1. Introduction
The document provides technical specifications for the Fischer Core Series Brass Coax Low Voltage connectors.

2. Technical Dimensions
Dimensions and torque values are provided for different sizes of connectors.

3. Electrical & Contact Configurations
Specifications for sizes 102 & 103 and 104 & 105 are detailed.

4. Cable Designation
The document lists various cable types suitable for coax, triax, and mixed coax connectors.

5. Options and Accessories
Various options for housing color, contact block material, contact type, and keying codes are available.

6. Body Styles and Protection
Body styles for high voltage applications are described.

7. Additional Information
For specific requests, including hybrid or custom connectors, contact local sales representatives.

Overview: This document provides detailed technical specifications for Fischer Core Series Brass connectors.

Body Styles: The document outlines various body styles for both high voltage and triaxial connectors.

Protection Levels: Connectors are available in unsealed (IP50) and sealed configurations up to IP68.

Contacts: The connectors support crimp, solder, and PCB contact types.

Housing Colors: Options include natural chrome and anthracite.

Design and Assembly: Connectors are available in various designs, including shortened bodies and right-angle configurations.

Accessories: A range of accessories is available, including sealing caps, spacers, color-coded washers, grounding washers, and locking washers.

Technical Dimensions: The document provides comprehensive technical dimensions for each connector size.

Electrical and Contact Configurations: Detailed electrical specifications include pin layouts, insulating materials, cable groups, contact diameters, impedance, test voltages, and current ratings.

Recommendations: The document advises conducting tests to evaluate exact torque values.

Overview: This document provides technical specifications for Fischer Core Series Brass connectors.

Electrical & Contact Configurations: The document outlines various contact types, insulating materials, and cable groups.

Body Styles: Multiple body styles are described, including cable-mounted and panel-mounted options.

Technical Dimensions: Detailed dimensions are provided for each body style.

Accessories & Tooling: The document lists available accessories such as cable bend reliefs, protective sleeves, sealing caps, and various washers.

Recommendations & Standards: The document advises on current ratings per contact at a 40°C temperature rise.

Additional Information: For custom or hybrid connector solutions, the document directs readers to contact local sales representatives.

Overview: The document provides technical specifications and guidelines for the Fischer Core Series Brass connectors.

Specifications: The connectors are available in various sizes with specific dimensions and torque recommendations.

Body Styles and Protection: The connectors come in different body styles such as cable mounted plugs and receptacles.

Contact Configurations: The document details electrical and contact configurations.

Accessories and Tooling: A range of accessories is available, including sealing caps, spacers, color-coded washers, grounding washers, and locking washers.

Recommendations: For securing cable clamp nuts, the use of thread locking adhesive is recommended.

Key Data from Tables: The tables provide dimensions, torque values, and part numbers for various connector sizes and configurations.

Overview: The document provides technical specifications and tooling information for the Fischer Core Series Brass accessories.

Specifications:

Materials used include SantopreneTM TPV, stainless steel with FEP-Teflon® covering, anthracite plated brass, aluminium, and copper with tin plating.
Dimensions and part numbers are provided for each accessory.

Procedures:

Crimping tools, vices, or pliers with parallel jaws are recommended for attaching crimp ferrules or lugs to cords or cables.

Standards and Recommendations:

Crimp tools adhere to US-MIL, IEC, and DIN specifications.

Accessories and Tooling:

Soft caps and metal caps are available for both plugs and receptacles.

Key Features:

Components are designed for easy handling and compatibility with Fischer Connectors.

Overview: The document provides detailed technical specifications for the Fischer Core Series Stainless Steel connectors.

Locking Systems: The connectors feature multiple locking mechanisms.

Contact Types: The document outlines different contact configurations.

Housing and Design: The connectors are available in standard and optional housing designs.

Technical Dimensions: Detailed dimensions are provided for each series.

Electrical and Contact Configurations: The document discusses the electrical specifications.

Accessories: Various accessories are mentioned.

Recommendations: The document advises conducting tests to evaluate torque values.

Overview
This document provides technical specifications and descriptions for various tools and components used in the Fischer Core Series.

Tools for Crimp Contacts

Insertion Tools: Designed for inserting male and female removable crimp contacts.

Material Specifications

Handles and housings are made from black POM (Delrin®).

Technical Specifications

Sealing Performance: Connectors offer sealing up to IP68 and IP69.

Electrical Data

Contact Resistance: Varies by contact size.

Alulite Series Features

Lightweight and rugged, offering over 10,000 mating cycles.

Body Styles and Configurations

Cable Mounted: Includes body styles with push-pull and quick-release locking systems.

Part Numbering and Customization

Detailed part numbering system for configuring connectors.

Overview: The document provides technical specifications for the Fischer Core Series Alulite connectors.

Part Numbering: The part numbering system includes codes for housing material.

Technical Specifications: The document details the dimensions and configurations of various series.

Electrical & Contact Configurations: Each series has specific configurations.

Tooling for Crimp Contacts: Crimp contacts require specialized tooling.

Key Considerations: The document highlights the need for testing certain wire designs.

Overview: The document provides technical specifications and guidelines for Fischer Connectors' ALULITE™ series.

Specifications: The document outlines various series of cable clamp sets.

Procedures: Instructions for using crimp tools are provided.

Standards and Norms: The document adheres to various international standards.

Recommendations: The document advises on selecting appropriate cable clamp sets.

Accessories: A range of accessories is detailed.

Technical Information: Detailed material and surface treatment specifications are provided.

Key Data from Tables: The tables provide comprehensive data on cable clamp sets.

Overview: The Fischer Core Series Plastic connectors are designed for ease of use, durability, and lightweight applications.

Key Features:

Sealing: Up to IP68

Body Styles:

Cable Mounted: S 405, SI 405 with push-pull locking system.

Technical Dimensions: All dimensions are in millimeters.

Part Numbering: The part numbering system includes body style.

Electrical & Contact Configurations: Detailed configurations are provided for various models.

PCB Hole Pattern and Pin Layout: Detailed layouts are provided.

Accessories: Various cable clamp sets and sealing caps are available.

Technical Information:

Materials: Body made of PEI.

Material & Surface Treatments: Metal parts are primarily brass with nickel finish.

Overview: This document provides technical specifications and product information for Fischer Connectors' range of connector solutions.

Specifications: The document outlines various cable clamp sets for unshielded applications.

Procedures and Standards: The document specifies the sealing ratings.

Product Features: Key features of the Fischer Core Series Disposable connectors include sterilizability.

Technical Information: Detailed technical dimensions and electrical configurations are provided.

Updates and Revisions: The document includes a section on updates.

Company Information: Fischer Connectors is presented as a global leader in connectivity solutions.

Catalog excerpts

TECHNICAL SPECIFICATIONS VOLUME 1 BRASS STAINLESS STEEL ALULITE PLASTIC DISPOSABLE

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FISCHER CORE SERIES DISPOSABLE

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Connector overview STAINLESS STEEL HIGH CORROSION RESISTANCE EASY DECONTAMINATION EASY HANDLING HIGHLY CONFIGURABLE Push-pull / Quick-release / Friction Push-pull / Quick-release Chrome over Nickel Chrome over Nickel Low voltage / High voltage / Coax / Triax / Hybrid Low voltage / High voltage / Coax / Triax Low voltage / High voltage / Coax / Triax Sealing level Mating cycles Locking Shell material Plating Plug Ø [mm] Number of contacts AWG Contact type Contact termination Technical specifications for our Fischer UltiMate™ Series, Fischer FiberOptic Series, Fischer MiniMax™ Series and Fischer...

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Connector overview Chrome over Nickel Crimp / Solder Sealing level Mating cycles Locking Shell material Plating Plug Ø [mm] Number of contacts AWG Contact type Contact termination Technical specifications only available in PDF format on www.fischerconnectors.com

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Product specifications ORIGINAL PUSH-PULL LOCKING SYSTEM OTHER LOCKING SYSTEMS Fischer Connectors’ original push-pull automatic locking system is widely adopted by the industry for its ease of use, safety of mating and speed in connection and disconnection. LANYARD Combines push-pull automatic locking with an emergency release lanyard. outer sleeve Receptacle Receptacle flexible fingers Receptacle Receptacle outer sleeve outer outer sleeve sleeve Plug Plug flexible fingers plug body flexible flexible fingers fingers groove groove MATING The plug has an outer sleeve, with flexible fingers, which...

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Product specifications SEALING CATEGORIES The IP (Ingress Protection) classification system provides a reliable method of comparing relative levels of sealing between various connector products. The protection level offered by a typical envelope is described in IEC 60529, published by the International Electrotechnical Commission (IEC). While the first number describes the level of protection from solid objects, the second one relates to protection from liquids. The digits indicate conformity with the conditions summarized in the tables aside. Protected against solid objects greater than 50 mm...

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Product specifications O-rings COMMONLY USED SEALING LEVELS IP50 indoor unexposed applications IP68 watertight sealing Hermetic sealing Each requires different sealing levels and, therefore, different connector solutions. IP50 INDOOR / UNEXPOSED APPLICATIONS Typically for indoor or industrial applications, the required sealing level is IP50, since the device needs to be protected against dust but not exposed to water. The IP50 rating can be improved with additional accessories like boots or protective sleeves. IP68 WATERTIGHT SEALING Typically for applications requiring outdoor use where they...

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Product specifications HOW TO CHOOSE YOUR RECEPTACLE BODY STYLES Front and rear projecting Depending on whether you need the space saving inside or outside the device Also available in front or rear mounting Front and rear mounting Depending on how you need to process your assembly Rear mounting is commonly used for PCB mount SEALING MATERIAL IP68 watertight or hermetic designs Hermetic has a specific sealing material for best sealing under high pressures Feedthrough Hermetic panel bulkhead feedthrough

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Product specifications MATERIALS MATERIAL NAME MAIN ATTRIBUTES SHELL MATERIAL Chromium-plated brass Salt mist and mechanical resistance, cost efficiency, electrical conductivity Stainless steel Cleaning / Radiation Corrosion resistance, surface cleanability, nuclear radiation and mechanical resistance Sterilization in autoclave, EtO, Cidex, gamma radiation, Steris®, Sterrad® Electrical insulation, low temperature manipulation Cost efficiency Disposable solutions, medical applications CONTACT BLOCK MATERIAL PEEK High temperature High temperature, high chemical and high radiation resistance High...

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Product specifications A/Z POLARITY To protect users from contact with dangerous voltage, most of Fischer Connectors’ products are available in two versions : STANDARD A POLARITY The contacts of the receptacle are protected against accidental touch. Recommended when voltage is present on the receptacle. INVERTED Z POLARITY The contacts of the plug are protected against accidental touch. Recommended when voltage is present on the plug.

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Product specifications TEST VOLTAGE & OPERATING VOLTAGE Operating voltage Operating voltage Creepage distance & airgap Test voltage Typical scatter of breakdown voltage values Breakdown voltage General recommendation for connectors in common applications For connectors in common applications, IEC60664 is in particular recommended. This specification uses creepage distance instead of test voltage as a calculation basis for the operating voltage, taking into account the above-mentioned long-term effects. It is similar to German VDE 0110; typical applications are classified in insulation groups...

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Product specifications CURRENT RATING (Maximum permissible current) DERATING CURVE DERIVED FROM THE BASIC CURVE Current l Upper temperature limit Upper current limit (wires, cable) (Derated) Operating area Basic curve The current values listed under “Electrical & contact configurations” were measured in our test laboratory according to IEC 60512-5-2: Current-carrying capacity test, Test 5b: Current-temperature derating. They are the currents that create a temperature rise of 40 °C (unless otherwise specified) within the connectors due to the self-generated heat, and they belong to the basic curve...

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Product specifications HIGH FREQUENCY SIGNAL & DATA TRANSMISSION INPUT Challenges in data transmission When a signal is emitted at the transmitter, it must undergo minimal distortion across the system (transmitter, connectors, cable, receiver) to be properly recovered at the receiver. DATA TRANSMISSION PRINCIPLES Types of signal distortion across the transmission link: Return loss: When the impedances of two interfaced media do not match (i.e., transmitter/connector, connector/cable, ...), some parts of the signal will reflect back towards the source and be lost. The amount of this loss comes...

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Technical Specifications Volume 1

Technical Specifications Volume 1

Catalog excerpts

All Fischer Connectors catalogs and technical brochures