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Airstroke Airmount brochure

Airstroke Airmount brochure
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Airstroke Airmount brochure

Product catalog summary
Airstroke Actuators: Airstroke actuators are used as alternatives to pneumatic or hydraulic cylinders in applications like presses, conveyors, and clamping devices. They offer benefits such as low cost, durability, no maintenance, and flexibility. They can handle angular motion and side loading, making them versatile for industrial uses.
Airmount Isolators: Airmount isolators are used for vibration isolation in equipment like lasers and industrial machinery. They are based on Airide spring technology, providing effective vibration isolation and load handling. They operate in a wide temperature range and can be customized for specific applications.
Design and Installation Considerations: Adequate clearance around isolators is crucial to prevent damage. Safety stops and proper installation are necessary to avoid lateral instability. The document discusses resonance effects and the importance of damping in isolation systems.
Control Systems: Three control systems for air-suspended isolation systems are described: Tank Valve System, Three Point Regulated System, and Three Point Leveled System. Each system maintains pressure and height control with specific performance recommendations.
Technical Specifications: Detailed specifications for air springs, including convoluted and reversible sleeve types, are provided. Information on dimensions, pressure ratings, and force capabilities is included, along with the impact of auxiliary reservoirs on natural frequency and isolation effectiveness.
Specifications and Procedures: Airmount isolators provide superior vibration isolation with natural frequencies as low as 1 Hertz. They maintain constant isolation efficiency and accurate height control. They handle loads from 45 kg to over 38,000 kg per mounting point and can be installed at heights as low as 75 mm.
Center of Gravity: Airmount isolators should ideally be placed on the same plane as the center of gravity. If not possible, the distance between the narrowest mounting points should be at least twice the height of the center of gravity above the mounting points.
Lateral Rates and Stability: Single and double convoluted air springs should be used at their design height for maximum lateral rate and stability. Instability can occur if the height is reduced significantly from the design height.
Selection Procedure:
  • Load Capacity: Choose isolators that support the load at each mounting point within a 4 to 6 BAR pressure range.
  • Determine Isolation Effectiveness: Use the isolation chart to find the intersection of forced and natural frequencies.
  • Determine Design Height: Use the isolator at the specified design height.
  • Determine Exact Internal Pressure and Isolation Effectiveness: Consult the Engineering Manual for specific requirements.
Airstroke Actuator Selection Procedure:
  • Stroke: Determine the maximum stroke capability.
  • Force: Calculate the force required at different heights.
  • Dimensional Data: Ensure the part fits within the available space.
  • Select End Closures and Air Inlet Size: Choose based on application needs.
Do's and Don'ts: Ensure positive stops in both compression and extension to prevent damage. Use guiding to ensure the actuator follows the correct path, and consider angular capability and horizontal misalignment allowances.
Advantages of Airmount Isolators: Airmount isolators offer unsurpassed isolation capability, constant isolation efficiency, accurate height control, a wide size range, compact installed height, extended equipment life, effective noise reduction, and versatility in various applications.
Introduction: The document provides guidance on selecting isolators for vibration isolation systems, focusing on Firestone air springs. It emphasizes matching the natural frequency of the isolator with the disturbing frequency for effective isolation.
Specifications: The natural frequency of an isolator is determined by its spring rate and the load it supports. For Firestone air springs, the natural frequency should be less than or equal to one-third of the disturbing frequency.
Sample Problem: An example involves a fan and motor with a combined weight of 2700 kg. The document outlines selecting appropriate isolators, considering load distribution and isolation effectiveness. The #110 and #224 Airmount isolators are compared for their isolation capabilities.
Design Considerations: The design height for the #224 isolator is 165 mm, with recommended safety stops to prevent over-travel. Consulting the Engineering Manual and Design Guide is advised for precise design requirements.
Recommendations: For complex isolation system designs, professional assistance is recommended. Firestone provides an Engineering Manual and Design Guide for detailed part information.
Contact Information: Firestone contact details in the UK and USA are provided for further inquiries.
Disclaimer: The information is intended as a general guide based on engineering design and testing. Firestone disclaims any warranty, and users assume all liability for application use.
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Catalog excerpts

Airstroke Airmount brochure-2

IRSTROKE IRMOUNT The first successful application of airsprings for vibration isolation occurred during the late nineteen thirties. Airsprings were developed by Firestone to fill a need for a more efficient suspension system for highway trucks, trailers, and buses. Airide® springs, as they were named, provided the means for a suspension that reduced the amount of road shock and vibration transmitted into the vehicle. Millions of kilometers of actual use have proven the dependability and effectiveness of the air suspension concept using Airide springs by Firestone. Airmount isolators and Airstroke...

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Airstroke Airmount brochure-3

Standard Types AIR INLET UPPER BEAD PLATE UPPER BEAD PLATE BLIND NUT BELLOWS END CLOSURE BELLOWS GIRDLE HOOP BUMPER STUD PISTON LOWER BEAD PLATE THREADED HOLE CONVOLUTED AIR SPRING WITH CRIMPED BEAD PLATES REVERSIBLE SLEEVE AIR SPRING WITH CRIMPED BEAD PLATES MOUNTING PLATE AIR INLET M8 x 1.25 THREADED HOLE 9.5 mm DEEP BEAD RING BOLT BELLOWS GIRDLE HOOP BEAD RING CONVOLUTED AIR SPRING WITH STEEL BEAD RINGS (#22 is shown, with bead rings instead of crimped bead plate) 1M1A AIRSTROKE actuator BLIND NUT UPPER BEAD PLATE CLAMP RING BELLOWS GIRDLE HOOP LOWER BEAD PLATE LARGE CONVOLUTED AIR SPRING...

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Airstroke Airmount brochure-4

PLUMBING SYSTEMS There are three basic ways of controlling an air suspended isolation system: 1. Tank Valve System–With a tank valve in each isolator, each air spring can be inflated individually. The pressure in each must be checked periodically, because air will permeate through the bellows. For an idea of the permeation rate, a #116 will lose approximately 2 BAR over a period of one year (from 7 BAR to 5 BAR). 2. Three Point Regulated System–The Airmount isolators can be connected directly to the factory compressed air system using pressure regulating valves. This eliminates the need for periodic...

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Airstroke Airmount brochure-5

Selection Guide END CLOSURE OPTIONS Style Number High Strength Number Bead Plate Type Dim. C Number Bead Ring (bolt circle of Bolts (each Type diameter) (mm) ring) TYPE 1 bead plate SEE INDIVIDUAL DATA PAGE SIDE PROFILE Single Convolution Double Convolution TYPE 2 bead plate 1/4 OR 3/4 BSP AIR INLET TYPE 3 bead plate Triple Convolution TYPE 4 bead ring Reversible Sleeve TYPE 5 bead plate 3/4 BSP AIR INLET SEE INDIVIDUAL DATA PAGE Threads conform to ISO 228-1; gauge to ISO 228-2. •38 mm with 3/4 BSP airfitting. **When using the rolled plate end closure option, add 17.5 mm to heights shown.

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Airstroke Airmount brochure-6

AIRSTROKE® ACTUATORS Style Number Minimum Maximum Height Stroke (mm) (mm) 5 BAR Force* at Stroke of 50% of Maximum Maximum Stroke Stroke (kN) IRSTROKE ACTUATORS * To determine Airstroke force at other pressures, divide force shown by 5 BAR and multiply result by new pressure. ** When using the rolled plate end closure option, add 17.5 mm to heights shown. Why use an Airstroke actuator (rather than air or hydraulic cylinder) for actuation? LOW COST Generally, the initial cost of an Airstroke actuator is one-half or less than that of a conventional pneumatic or hydraulic cylinder of the same force...

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Airstroke Airmount brochure-7

Airmount Vibration Isolation Chart HERTZ FORCED (DISTURBING) FREQUENCY (ff) Airmount Vibration Isolator Do’s and Don’ts CENTER OF GRAVITY LATERAL RATES AND STABILITY Airmount isolator systems are inherently soft (easily deflected); therefore, precautions must be taken to ensure that the system is stable. First, consider the location of the center of gravity (c.g.). Ideally, the Airmount isolators should be located on the same plane (parallel to the ground) as the center of gravity. Where this is not possible, follow this guideline: The distance between the narrowest mounting points should be...

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Airstroke Airmount brochure-8

AIRMOUNT® ISOLATORS Style Number Load (at Natural Design Height) Frequency at 7 BAR (@ 5 BAR) (kg) fn(Hz) Airmount isolator Selection Procedure ® % of Isolation at Forced Frequency 7 Hz Refer to the selection guide on this page for Airmount isolator capabilities. 1. LOAD CAPACITY Select one or two Airmount isolators that can support the load at each mounting point. It is normally best to design for pressures in the 4 to 6 BAR range. Consider only the 1M1A and the single and double convoluted types at first. Please notice that in the range of 1 to 285 kN you will, in most cases, find both a single...

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Airstroke Airmount brochure-9

Airstroke actuator Selection Procedure ® Refer to the selection guide on page 4 for Airstroke actuator force and stroke capabilities. This information is intended to give a general guide to part capabilities. Before selecting the correct Airstroke actuator you need to know certain attributes of your application. Once this data is known, the selection is relatively easy. For more detailed information please obtain a copy of Firestone’s Engineering Manual and Design Guide. generally decreases as height increases. If you have less than 5 BAR available, divide the force by 5 BAR and multiply by your...

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Airstroke Airmount brochure-10

VIBRATING SCREEN Why use an Airmount isolator, rather than a coil spring or other type of isolator? UNSURPASSED ISOLATION CAPABILITY Airmount isolators can provide the highest degree of isolation of any type vibration isolator. System natural frequencies as low as 1 Hertz are available. Lower system frequencies can be accomplished by the use of an additional reservoir. In order to achieve similar results from a conventional coil spring isolator, a real deflection of 230 mm would be required. CONSTANT ISOLATION EFFICIENCY Airmount isolators are unique in that the system’s natural frequency does...

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Airstroke Airmount brochure-11

Airmount isolator Basics ® A detailed discussion of vibration isolation is beyond the scope of this brochure, but the general theory and terms bear some explanation. In any vibration isolation application, there will be some source of vibration, or disturbance, that generates concern. This disturbance may be coming from the environment. An example would be a coordinate measuring machine in a metal stamping plant whose floor vibrations make delicate measurement impossible. The disturbance may also be generated by a device that affects the surroundings. An example of this could be a vibrating screen...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.