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IN-CASE LIQUID FILLING & CAPPING SYSTEM

IN-CASE LIQUID FILLING & CAPPING SYSTEM

Product catalog summary

Overview: The FILAMATIC® Model IFC-15 is a world-class, just-in-time packaging system designed to minimize inventory, lead time, and labor costs. It is capable of filling up to 15 cases per minute, or 30 cases per minute with a dual lane system. The system is patent pending and offers a comprehensive solution for liquid filling and capping of prelabeled containers in reshipper cases.

Key Features:

Continuous motion liquid filling and capping with fill accuracies of ±0.5% or better.
Automatic fill weight verification and correction for each nozzle.
Cap application/removal torque verification.
Significant reduction in the number of operators required, especially with dual lane configuration.
Operator interface provides setup and operating instructions.
Changeover within thirty minutes using minimal hand tools.
Remote diagnostics capability.
Fills a tractor trailer in as little as two hours.
Minimizes floor space required.
Comprehensive multimedia documentation on CD-ROM.

Process Flow:

Case Opener: Automatically opens case flaps.
Infeed Vision System: Inspects presence and orientation of containers, rejecting cases with missing or improperly oriented containers.
Filling: Eight servo-controlled rotary pumps fill containers in two cases simultaneously.
Capping: Four servo-driven capping heads cap containers in two cases simultaneously.
Weight Check System: Automatic fill weight verification and correction.
Case Flaps Closing and Sealing: Cases are closed, sealed, and palletized.
Bar Code Check: Ensures correct cases are loaded; incorrect cases are rejected.
Laser Cap Coder: Caps are laser coded.
Torque Check System: Torque is checked manually or automatically during production.
Final Palletizing: Palletized cases are loaded onto tractor-trailers for shipping.

Specifications:

Production Rate for Dual Lane: Up to 30 cases/minute (up to 4 containers per case).
Production Rate for Single Lane: Up to 15 cases/minute (up to 4 containers per case).
Fill Volumes: Up to 300 oz.

Additional Information: The system includes a free testing service to determine the most suitable FILAMATIC system for specific needs. The system is designed to be quieter, require less floor space, and change over faster than conventional systems.

Catalog excerpts

IN-CASE LIQUID FILLING & CAPPING SYSTEM-1

*Patent Pending ® World Class / Just-in-Time packaging system minimizes Inventory, lead time, and labor costs ® Fills up to 15 cases/minute or 30 cases/minute with dual lane system

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IN-CASE LIQUID FILLING & CAPPING SYSTEM-2

TRACTOR-TRAILER UNLOADING & CONVEYOR LOADING UPSTREAM CASE OPENER PRODUCT HOLDING TANK IN-CASE CAPPING & TORQUE CHECK IN-CASE CAPPING & TORQUE CHECK CASE CHECK IN-CASE FILLING & WEIGHT CHECK (No-Case / No-Fill System) LASER CAP CODER CLOSING & PALLETIZING DOWN STREAM CASE REJECT LANE FROMA TRAILER LOAD OF EMPTYCASED CONTAINERS TOA TRAILER LOAD OF FILLED CASED CONTAINERS IN LESS THAN 2 HOURS Process Flow: Remove palletized cases from tractortrailer. Case Check 8 Filling Heads fill containers in two cases simultaneously on the continuously moving conveyor 4 Servo Driven Capping Heads cap containers...

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IN-CASE LIQUID FILLING & CAPPING SYSTEM-3

The FILAMATIC® Multi-functional, continuous motion, In-Case Liquid Filling and Capping system provides a cost-effective Ü Fill accuracies of ±0.5% or better method for liquid filling and capping prelabeled containers held in reshipper cases. Prior to filling and capping, the Model IFC-15 Ü Continuous motion liquid filling and capping Ü Automatic fill weight verification and correction opens flaps, and inspects the cases to insure that the containers are present and properly oriented. Containers are filled in their Ü Cap application/removal torque verification Ü Significantly reduces the number...

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IN-CASE LIQUID FILLING & CAPPING SYSTEM-4

CONVEYOR DIRECTION LEFT HAND LANE 10.25’ 79.5’ CONVEYOR DIRECTION RIGHT HAND LANE Mirror Image Dual Lane System enables same personnel to operate and service both lanes, thereby reducing labor costs. SPECIFICATIONS Products Fill Volumes Fill Accuracy Production Rate for a Single Lane + _ 0.5% or better Up to 15 cases/min. (up to 4 containers per case) Production Rate for a Dual Lane Up to 30 cases/min. (up to 4 containers per case) FREE TESTING SERVICE. We shall be happy to test run your product, at no cost or obligation, to determine the most suitable FILAMATIC system which best meets your needs....

Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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