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FLSC - 2D Laser Scanner technical description FLSC

FLSC - 2D Laser Scanner technical description FLSC
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FLSC - 2D Laser Scanner technical description FLSC

Product catalog summary
General Safety Notes and Protective Measures
The document emphasizes adherence to safety regulations such as the Machine Directive 98/37 EU and the Use of Work Materials Directive 89/655 EEC. Compliance with these regulations is crucial, and checks must be conducted by skilled personnel and documented.
Approval and Certificates
The FLSC is certified under DIN EN ISO 9001 and has additional certifications from Underwriters Laboratories Inc. (UL) and CSA.
Notices / Regulation Use
The FLSC is intended for indoor use to monitor hazardous areas and should be installed in dry, unobstructed locations. Regular testing is recommended.
How the FLSC Works
The FLSC uses infrared laser beams for scanning, operating on reflex light time measurement to calculate distances.
Fields of Application
The FLSC is suitable for area protection, internal space protection, vehicle protection, and contour measurement.
Location Planning
Guidelines for stationary and mobile protection are provided, including configuration examples and protective field calculations.
Supply Package
Includes recommended accessories, connection sets, and interface cables.
Mounting and Connecting the FLSC
Instructions for mounting, connecting power, and interfacing with computers are detailed.
Programming the FLSC with User Software
Steps for installing and using the user software are outlined, including configuration and monitoring range editing.
Checks
Regular checks and a checklist for manufacturers and outfitters are included.
Care and Maintenance
Information on service, LED indicators, and fault tables is provided.
Appendix
Includes characteristics, accessories, technical data, standards, and regulations, along with a glossary.
Overview
The document provides a technical description of the FLSC system by FIESSLER Elektronik OHG, focusing on applications, safety functions, and installation guidelines.
Specifications
The FLSC operates with a safety integrity level corresponding to Cat. 3 as per EN 954-1 and is tested according to Type 3 of EN 61496-1.
Fields of Application
  • Area Protection: Shuts down machinery when someone enters a hazardous area.
  • Internal Space Protection: Ensures machinery starts only when internal spaces are clear.
  • Vehicle Protection and Navigation: Safeguards vehicle paths and updates navigation systems.
  • Contour Measurement: Measures size, position, cross-section, profile, and filling levels of goods.
Location Planning
Key considerations include ensuring maximum safety, avoiding obstacles, and protecting the FLSC from environmental factors.
Installation Guidelines
The FLSC should be installed to maximize safety and minimize interference from obstacles or light sources.
Safety and Compliance
The document outlines necessary safety distances and mounting heights as per EN 999.
Mounting Orientations and Recommendations
Three common mounting orientations are outlined, affecting the protective field and potential risks.
Restart Inhibit
Recommended to prevent hazardous situations, with internal restart inhibit available if machine control lacks this feature.
Mounting Recommendations
Detailed guidelines for mounting the FLSC, including considerations for mirror pivot points and dead zones.
Mobile Protection
For mobile applications, the FLSC can operate with or without restart inhibit.
Protective Field Calculation
Details the calculation of the necessary protective field for vehicle applications.
Technical Specifications and Configuration
Outlines technical specifications and configuration guidelines for the FLSC sensor system.
Mounting and Installation
The FLSC can be mounted directly on walls or floors using threaded holes.
Supply Package and Accessories
Includes one FLSC sensor, a connection set, user software, and manuals.
Connection and Power Supply
The FLSC requires a 24 V DC power supply, with detailed instructions for connecting power and interface connectors.
Safety and Compliance
Adherence to EN 999 standards is advised, with guidelines for avoiding mutual interference.
Programming and Interface Connection
The FLSC can be connected to a PC for programming purposes.
RS 422 Interface Connection
Involves wiring a 9-pin sub-D connector with a suitable RS 422 twisted pair cable.
Programming the FLSC with User Software
The FLSC can be programmed using the FLSC/LSI user software version 3.61 or later.
Configuration Steps
Involves configuring hardware, defining monitoring range, and sending configuration to the FLSC.
Initial Configuration
The FLSC is shipped with pre-configured settings that can be adapted to specific applications.
Editing Monitoring Range
Users can edit the size and shape of protective and warning fields.
Segmented Field Definition
Users can define, move, and delete points within a segmented field.
Sending Monitoring Range to FLSC
Users can send the monitoring range to the FLSC via the menu or toolbar.
Editing and Dimensioning Fields
Fields can be rectangular, semicircular, or segmented.
Teach-in Protective Field
Users can teach-in protective fields by tracing contours with a sensor.
Monitoring Protective Field
Users can monitor protective fields via a connected PC.
Configuration Management
Users can preview, print, and save configuration settings.
Password Management
Users should change the default password and store it securely.
Screen View Adjustments
Users can zoom, move, and center the screen view.
Specifications and Procedures
Outlines procedures for monitoring and editing space contour readings in the FLSC system.
Fault Diagnosis
Initial fault diagnosis involves selecting the FLSC diagnosis from the menu.
Daily and Regular Checks
Daily checks by authorized personnel include verifying mechanical installation and LED status.
Care and Maintenance
The FLSC is maintenance-free, but the front screen should be cleaned when contamination is indicated.
Service and Support
In case of faults, users should perform a system diagnosis and refer to the fault table for solutions.
LED Indicators
The FLSC uses LEDs to indicate the status of the protective field, warning field, and contamination levels.
Technical Description Overview
Provides a comprehensive technical description of the FLSC laser scanner.
Fault Table and Diagnosis
The FLSC performs continuous self-tests to ensure safety.
Service Questionnaire
A service questionnaire is provided to assist in fault diagnosis.
Technical Specifications
Outlines key technical data, including supply voltage, response time, and power consumption.
Accessories and Ordering Information
Lists various accessories and their order numbers.
Appendix
Includes characteristics of the FLSC and details on accessories needed when using the FLSC with a Laser Scanner Interface (LSI).
Standards and Regulations
Outlines key standards and regulations for optoelectronic safety devices.
Notes on Non-Certified FLSC Types
The FLSC type 201-313 is not certified for safety and may not be suitable for personal protection.
Technical Specifications
The protective field radius is programmable up to 50 meters.
Glossary
  • Start-up Testing: Sensor releases the plant after intentional infringement of the protective field.
  • Fault Memory: Stores error codes for initial fault analysis.
  • DTS: Driverless Transport System.
  • Measurement Zone: Extends up to 15 meters, with potential for 50 meters using reflective materials.
  • OSSD: Semi-conductor based switching output, requiring two-channel evaluation for safety.
  • Remission: Describes diffuse reflectance of surfaces.
  • Protective Field: Offers fail-safe accident prevention in a 4-meter radius.
  • Segmented Field: Protective fields consist of triangular segments, with software limitations on segment processing.
  • Sensor Status: Provides detailed system state for analysis.
  • Verification of Protective Field: Ensures contour matches protected area through a verification process.
  • Warning Field: Monitors larger areas with a radius up to 15 meters for warning functions.
  • Restart Inhibit: Prevents automatic restart after sensor activation during hazardous machine cycles.
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Catalog excerpts

FLSC - 2D Laser Scanner technical description FLSC-3

Safety regulations and notes 1. The use/installation of proximity scanners used as non-contact protective devices, as well as the recurrent technicalchecks, are covered by national/international legal regula-tions, in particular > Use of Work Materials Directive 89/655 EEC, > the accident prevention and safety regulations.Manufacturers and operators of machinery equipped withour protective systems are responsible for consulting with the relevant authorities about, and complying with, all theapplicable safety regulations.2. Furthermore , our instructions, particularly with regards tothe check...

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FLSC - 2D Laser Scanner technical description FLSC-4

Note: Additional certification by Underwriters Laboratories Inc. (UL) as per UL 1998 and CSA C22.2 Number 0.8-M 1996. > Technical Description FLSC թ FIESSLER Elektronik OHG Doku Nr.628 R.H.

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FLSC - 2D Laser Scanner technical description FLSC-5

The FLSC proximity laser scanner is a device designed toprotect people and property. It is intended to monitor hazardous areas in enclosed spaces. FLSC is not designed for outdoor use.Observe the instructions relating to regulation use. FIESSLERcannot be held liable for damage arising from use of the FLSC other than stipulated. > Install the FLSC in a dry location and protect the unit against dirt and damage. > Lay all wires and connecting cables such that they are protected against damage. > Avoid the creation of strong electrical fields which could, for example, arise in the immediate vicinity...

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FLSC - 2D Laser Scanner technical description FLSC-6

Principle of function The FLSC is an optical sensor which scans its surroundings withinfrared laser beams. It is used to monitor a hazardous area on a machine or vehicle. The FLSC can be used on manually controlled- vehicles, such as narrow-aisle forklifts and other lifttrucks, as well as in driverless transport systems (DTS) such asshunting cars and free-navigating vehicles.As a result of its scanning principle, the FLSC requires neitherseparate receivers nor reflectors.This has the following advantages:You can adapt the monitoring range precisely to the hazard-ous area of a machine.֖Since you...

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FLSC - 2D Laser Scanner technical description FLSC-7

Fields and measuring range of the FLSC The monitoring range of the sensor consists of a protectivefield and a warning field. You can use the applied software todefine the two fields and store them in the memory.The > ViewedҒ area(e.g. plant wall)measuring lengthwarning fieldprotective field4 m max.protectedareaapprox 15 mmax.warning field range protective field protects the hazardous area of a machineor vehicle. As soon as the sensor detects an object in the pro- tective field, it deactivates the safety outputs, thereby switchingoff the machinery or stopping the vehicle.This is a safety function....

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FLSC - 2D Laser Scanner technical description FLSC-8

These pages provide an overview of the key fields of applica-tion of the FLSC. Area protection On hazardous stationary machinery the FLSC ensures that themachine (or only its hazardous environment) is shut down assoon as someone enters the hazardous area. This is done bymeans of a protective field (1) which you can define accordingto your needs and store in the FLSC.You can also define a warning field (2) in front of the actualhazardous area which triggers an alarm signal as soon assomeone approaches the hazardous area. The person can thenmove out of the warning area without the machine or its...

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FLSC - 2D Laser Scanner technical description FLSC-9

Vehicle protection and navigation You can employ the FLSC on vehicles, such as driverless trans-port systems (DTS), forklifts and shunting cars, to safeguard avehicle's path on its way through a factory hall for example. The protective field (1) of the FLSC ensures that the protectivesemiconductor outputs (OSSDs) are deactivated, therebystopping the vehicle if a person or obstacle is standing in the way. You can also define a warning field (2) which, for example,triggers an alarm signal some distance before the person orobstacle is reached and cuts the speed of the vehicle. You can protect both...

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FLSC - 2D Laser Scanner technical description FLSC-10

The FLSC monitors hazardous areas and protects operatingper-sonnel and plants. To enable it to fulfil these tasks, you need to observe a number of rules and safety criteria whenchoosing its location. The key information with regard to this ispresented on the following pages. Note:It may be that other standards and regulations not cited hereare also of importance to your application. If you are uncertain about your application, please contact yourlocal FIESSLER office.Always choose a locationwhich provides the maximum safety in the hazardous area, ֖in which no obstacles can obstruct the field...

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FLSC - 2D Laser Scanner technical description FLSC-11

Important notes on configuration In with restart inhibitӔ mode the actuating element for therestart inhibit must- be positioned so that there is full visibility ofthe hazardous area. The actuating element for the restart inhibitmust not be accessible from the point directly in front of thesensor.In with restart inhibitӔ mode the close-up zone > 1) of the sensor(4 cm wide area measured from the front screen outer area) iseither to be rendered inaccessible (e.g. by a bar or undercut), ora proximity scanner with a 4 cm detection range is to bemounted over the sensor.For area protection, side access...

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FLSC - 2D Laser Scanner technical description FLSC-12

Location planning There are two basic alternative procedures for defining mountinglocations:First option: using the so-called teach-in mode. In this modethe FLSC measures the ambient contour and stores it (after au- tomatic correction) as the outer protective field. The following formulae must be applied to check compliance with therelevant specifications, such as the safety distance and mount-ing height-, retrospectively.Second option: using graphical or numerical protective fieldinput. In this the specifications to be complied with are ascer-tained at the outset and are then set in programming...

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FLSC - 2D Laser Scanner technical description FLSC-13

As a secondary condition, EN 999 stipulates the followingminimum height:H > D = 15 x (d - 50) mmApplication of this formula is necessary as the leg diameterchanges with the distance from the floor. Here, d is the resolu-tion of the FLSC (d is dependent on the distance from the scan-ner).The resolution of the scanner must always be determined atthe point of the greatest measuring distance, i.e. at thegreatest occurring protective field length SL > max. protectivefield length max .Based on the working principle of the FLSC by means of radialscanning of the surroundings, a resolution is produced...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.