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FIDIA
G996V G996RT

G996V G996RT

Product catalog summary

Technological Development
The G996 milling system by Fidia represents a culmination of extensive experience in high-performance milling. It addresses the need for improved quality and accuracy in complex machining, emphasizing the rationalization of production cycles. The system combines high dynamics with stability and precision, offering modular designs suitable for various machining requirements, including 3 and 5-axis operations. It is applicable in sectors requiring high precision and excellent stock removal, such as molds, dies, general machining, and the aeronautical industry.

Machine Tool Structure
The G996 features a large cast iron bed for stability and visibility. Its moving components are designed for high acceleration without dynamic deformation, utilizing spheroidal graphite cast iron and a guide system with six support points per axis. This design allows for installation on standard industrial floors without the need for a foundation.

Dynamics and Thermal Stability Control
The system uses rotating nut and fixed ball screw technology for linear axes, offering advantages like larger diameter ball screws, reduced inertia, and extreme rigidity. Heat-generating parts are monitored and cooled by a central conditioning system, ensuring maximum accuracy even during lengthy machining cycles.

Configurability
The G996 offers a standard 3-axis configuration with a high-speed spindle, with options for additional axes. It supports various worktable configurations, including roto-tilting tables for complex geometrical forms. The system interfaces with modular automatic pallet systems to reduce downtime and automate production cycles.

Tool Changer and Automatic Presetting
The tool magazine, located in the machine bed, supports 24 to 84 positions and is protected from dust and fluids. A laser device measures tool dimensions to reduce machining errors. Additional options include systems for special tool measurement and coolant and chip conveyor systems.

Technical Data
The G996 offers linear axis travel of X 850 mm, Y 950 mm, and Z 600 mm, with a feed rate of 45 m/min. It features a tool magazine with up to 84 positions and supports various milling heads with maximum spindle speeds of 24,000 to 32,000 rpm. The standard table dimensions are 1200 x 850 mm, with a load capacity of 2000 kg.

C20 Numerical Control
The Fidia C20 numerical control utilizes Pentium 4 and RISC Power PC processors, managing sophisticated 5-axis applications. It operates on Windows XP Professional and supports direct CAD import in multiple formats. The control system offers real-time simulation and remote management options for diagnostics and maintenance.

Catalog excerpts

G 996 > High performance milling systems Giving shape to design size="-1">

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Machine tool structure > The large cast iron bed provides a stable support for the moving parts, while the open front ensures wide visibility. The moving components, also made of cast iron, have been designed for high acceleration with no dynamic deformation. At the same time, they ensure the damping capacity required in order to take full advan- tage of the high spindle torque. The use of spheroidal graphite cast iron and a system of guides with 6 support points for each axis has made this difficult compromise possible. No Foundation > Its self-supporting structure allows installing the machine...

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The kinematics chain is based on rotating nut and fixed ball screw technology on all linear axes. This solution has numerous advantages: larger diameter ball screws; reduction in the moments of inertia; extreme rigidity in motion transmission; heat control with coolant flow through hollow ball screws.All the parts generating heat, such as axis motors, nut supports, electrospindles are monitored and cooled by means of a central conditioning system. Furthermore, dedicated sensors measure the ambient and structural temperatures providing an overall monitoring picture. In this way, maximum accuracy...

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The G996 3-axis standard configuration is equipped with a high-speed spindle that is able to deliver High Performance milling, boring, drilling and tapping. As an option, the vertical axis can be fitted with a robust head with two indexed axes (BSH version) or a continuous head with 5 axes (M5A version).The fixed worktable can be replaced by different roto-tilting tables (trunnion type), each being particularly well dimensioned for the machining of complex geometrical forms, that are equipped with torque bringing the technical characteristics of these solutions to the highest levels of performance....

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Also available, measure and verification of special tools: multiple cutting areas; angular heads; advanced ID Chips management. > Minimum spray mist lubrication for tools is standard and a swarf collection bin with a large drawer is incorporated in the machine tool bed. Other systems are available as options: external low pressure lubrication / cooling; air mist through the tool centre; high pressure coolant through the tool centre.Each of these options requires a suitable swarf conveyor and collec- tion system with tanks and filters of various sizes. > Machine tool components and the machining...

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Linear axis travel X850 mm (33)Y950 mm (37Ԕ)Z600 mm (24) > Z = 600 Linear axis feed X Y Z45 m/min (1772 ipm) Positioning precision > -125԰ X Y Z 0.003 mm (ѱ 0.00012) Maximum acceleration X Y Z10 m/s > 2 (394 inches/s > 2 ) > Tool magazine positions24 - 42 - 84 Standard machine tool weight > Y = 950 17000 kg (37478 lbs) > 330 620 500 = 600 Maximum power (S6)30 kWMaximum torque (S6)105 Nm Max. spindle rotation speed24000 1/minToolholderHSK63A > Z Ԙ800 Bi-rotary headsindexed BSHcontinuous M5A > +100 Work area (X,Y)970 x 1070 mm (38Д x 42)850 x 950 mm (33Ԕ x 37)B axis travel-102԰/+24б110C axis travel-177а/+180б...

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The Fidia C20 numerical control takes full advantage of the potential offered by combining the performance of the Pentium 4 and RISC Power PC processors. The control is designed to manage the most sophisticated high speed 5-axis applications with RTCP. It uses the Windows XP Professional operating system in multitasking mode and is a powerful tool in the cost-effective use of the machine tool. > The C20 has a 17 TFT video and imports CAD mathematics directly in the IGES, VDA-FS, DXF and DWG formats thanks to the HI-MILLԮ 3D CAM and ISOGRAPH 2D CAD/CAM. This improves and, at the same time, simplifies...

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ENG-09/08 FIDIA S.p.A. Corso Lombardia, 11 10099 San Mauro Torinese - TO - ITALY Tel. +39 011 2227111 Fax +39 011 2238202 [email protected] www.fidia.com IE-MAT s.r.l. Bv. De Los Alemanes No. 3387 5022 Barrio Los Boulevares Cordoba - X5022EOF ARGENTINA Tel. +54 0351 4750483 Fax +54 0351 4750483 [email protected] SHIYAN FIDIA SERVICE CENTRE CHENGDU FIDIA SERVICE CENTRE H&H Machine Tools Australia Pty. Ltd. N.84 Dong Yue Road, Shiyan, Hubei - CHINA Tel. +86 719 8225781 Fax +86 719 8228241 Huang Tian Ba Chengdu, Sichuan - CHINA Tel. +86 28 87406091 Fax +86 28 87406091 45 Fordson Road Campbellfield...

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