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FIBRO GmbH >
USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX

USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX
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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 1

OPERATING AND MAINTENANCE INSTRUCTIONS MANIFOLD SYSTEM 2495.1092672.XXXX.XXX MANIFOLD-CYLINDER 2495.1092672.2104.700 2495.1092672.2104.800 2195.1092672.2202.100 2195.1092672.2202.200 MANIFOLD SYSTEM ACCESSORIES 2495.00. MEMBER OF THE LÄPPLE GROUP

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 2

OPERATING AND MAINTENANCE INSTRUCTIONS MANIFOLD SYSTEM 1 PARTS LIST Control fitting 6 Quick connector, plug 6 Quick connector, plug 10 Pressure gauge Connection nipple 11 Oval head screw M5x8 Diaphragm pressure switch (optional) Gauging coupling (optional) WPM sensor (optional) Benennung Grundkörper Gehäuse Manometer 0-400 bar Entlüftungsventil G1/4 Verschlusskappe Schnellkupplung, Stecker Usit-Ring G1/4 Verschlussschraube G1/4 Verschlussschraube G1/8 Verbindungsnippel Membrandruckschalter (Optional) Messkupplung (Optional) WPM Sensor (Optiopnal) Linsenkopfschraube M5x8 xxx...

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 3

TOOLS REQUIRED SAFETY INSTRUCTIONS According to the Pressure Devices Directive 2014/68/EU, the components listed in these operating instructions may only be commissioned, maintained, repaired or overhauled by appropriately instructed and trained personnel, or by FIBRO. Failure to observe the operating instructions can lead to accidents or injuries, for which FIBRO GmbH shall have no liability. FIBRO is not liable if fittings that are not original FIBRO fittings or fastening, accessory, and attachment parts that are not released by FIBRO are used. 3.1 Only use original FIBRO parts. max....

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 4

OPERATING AND MAINTENANCE INSTRUCTIONS MANIFOLD SYSTEM 3.10 Never replace the safety valve in the control fitting and/or in the manifold with a normal blind plug. 3.11 The torques specified for the blind plugs, safety valve and manifold cylinders must be observed (for more, see Table 1 in Chapter 7). 3.12 Assembly and disassembly of manifold cylinders and/or blind plugs may require high forces; these should only be assembled or disassembled with appropriate and approved mounting tools. The manifold should therefore be adequately fixed in place and secured against slipping. 3.13 Individual...

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 5

DISASSEMBLING THE MANIFOLD SYSTEM Always affix the manifold system to a suitable foundation. Disassembly of manifold cylinder 2495.1092672.2104.700/.800. Prior to dismounting individual components, the pressure must be fully released from the system (see also: Safety Information, point 3.2). To accomplish this, turn the air release valve (Pos. O) on the control fitting counter-clockwise and let the gas out. 5.1.1 Carefully compress the piston rods of the manifold cylinders with a mallet. 5.1.2 Unscrew the manifold cylinders counter-clockwise using a lock wrench SW 32. 5.2 Disassembling the...

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 6

OPERATING AND MAINTENANCE INSTRUCTIONS MANIFOLD SYSTEM 7 ASSEMBLING THE MANIFOLD SYSTEM Before assembling the manifold, always check the exposed holes for damage to the sealing surfaces and/or threads; also check for any foreign objects that may have fallen into the manifold. The torques specified in Table 1 of these operating instructions for the assembly of the manifold cylinder and the blind plugs must be observed. 7.1 Assembling the manifold cylinders Lubricate the Viton O-ring (Pos. K) of the manifold cylinder well. Carefully screw the manifold cylinder by hand clockwise into the...

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 7

FILLING THE MANIFOLD SYSTEM For filling the manifold system, we recommend the additional use of the cylinder pressure reducer 2480.00.32.07.xx, since the required filling pressure is preset there and overfilling of the system is thus avoided. 8.1 The shutoff valve (pos. T) on the filling hose 2480.00.31.02 and the venting valve (pos. O) on the filling and control fitting must be closed (turn clockwise). 8.2 Plug the filling hose connector onto the quick coupling (pos. P) of the filling and control fitting. 8.3 Open the nitrogen cylinder using the knob (Pos. Z). Set the desired fill pressure...

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USER‘S GUIDE - MANIFOLD SYSTEM 2495.1092672.XXXX.XXX - 8

FIBRO GMBH Business Unit Standard Parts Läpple Automotive Fibro Läpple Technology LOCATIONS FIBRO France Sarl FIBRO INDIA Département Eléments normalisées Business Area Standard Parts Business Area Standard Parts 9 Changi South Street 3, #07-04 Plot No: A-55, Phase II, Chakan Midc, Taluka Khed, Pune – 410 501 info@fibro-india.com FIBRO KOREA Co., LTD. FIBRO Inc. FIBRO (Shanghai) Business Area Standard Parts Bucheon-si, Gyeonggi-do Pilot Free Trade Zone Aleja Armii Krajowej 220 Pawilon AG piętro 3/ pokój 306 MEMBER OF THE LÄPPLE GROUP

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