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Standard Parts SYNOPSIS

Standard Parts SYNOPSIS
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Standard Parts SYNOPSIS

Product catalog summary
Standard Parts and Die Sets
FIBRO offers a variety of die sets that adhere to DIN/ISO and company standards, available in materials such as steel, cast, or aluminum. These sets include slide or ball guides, custom-made pillar guide sets, and cost-effective ECO-LINE steel pillar sets with bronze-plated sliding guide bushes.
Tooling Pallet Die Sets
These sets facilitate quick clamping of slide-in tools, reducing both tool costs and setup times, and are ideal for small parts series with work surfaces up to 350 x 210 mm.
Precision Ground Plates and Flat Bars
Available in both standard and special dimensions, these include aluminum plates and tool steel, either pre-ground or precision-ground, in materials like St52-3 and AlZnMgCu 1,5 F53 - 3.4365.
Lifting and Clamping Devices
FIBRO provides clamping devices and hoisting gear for the safe transport of tools up to 63,000 kg, compliant with Machinery Directive 2006/42/EC.
Guide Elements
FIBRO manufactures guide elements with precise tolerances for various applications, including sinter sliding, ball, or roller guides. The ECO-LINE offers a cost-effective alternative with interchangeable guide bushes.
Precision Through Needle Rollers
The MILLION GUIDE unit offers high precision and stability for applications requiring narrow cutting gaps.
Ground Precision Components
This includes punches with various head types, retainers, gauge pins, and dynamic stripper elements, all subject to stringent quality control.
Bolt Lock System
This system provides a cost-effective, space-saving solution for punches, allowing for quick-release and easy geometric changes without affecting the retaining plate.
Springs
FIBRO offers a variety of springs, including high-performance compression springs, elastomer springs, and gas springs with safety features like overstroke and overpressure protection.
Wireless Monitoring
The Wireless Pressure Monitoring System (WPM) provides real-time monitoring of gas springs, preventing defects and optimizing maintenance.
Elastomers
FIBROFLEX® elastomers are used for forming elements, offering longer service life and surface protection.
Chemical Tooling Aids
FIBRO provides chemical tooling aids like tool cast resin and metal adhesives, adhering to EU regulations and country-specific laws.
Peripheral Equipment Overview
Electronic Tapping Unit – FETU
This unit is designed for punching and forming processes, offering cost-effectiveness, short production times, and high investment security. It ensures reliable and controlled thread creation, improving quality and production efficiency. Key features include versatility, flexibility, autonomous operation, a wide range of thread sizes (M2-M24), simple programming, and integrated quality control.
Sensors for Stamping and Forming Technology
Sensors are essential for converting mechanical parameters into signals for visualization, optimization, and inspection of punching and forming processes. FIBRO offers a variety of sensors, including light barriers and laser diffuse sensors, tailored for these applications.
Electro-Mechanical Transporters
These transporters address parts transport and residue removal in presses, offering flexibility, short changeover times, reliability, and low volume.
Pneumatic Conveyor
This patented, maintenance-free conveyor uses vibration to move parts and waste, offering an economical and user-friendly solution for press shops and other applications.
Conveyor Belts
Used for removing parts and waste, these belts are made of glass fiber fabric with polyurethane coating, suitable for continuous or temporary operation.
Cam Units
Cam Slide Unit
FIBRO's cam units provide solutions for various applications, ensuring fault-free operation and extended lifetime through precise design and consideration of operating conditions.
Roller Slide Units
Designed for tool making and automotive industries, these units offer low maintenance, long service life, and the ability to handle off-center loads.
Punching Units, Mechanical
These units allow for stamping or bending in different directions, enabling tight positional tolerances and complementing the cam and roller slide unit range.
Hydraulic Cam System (Flex Cam)
The Flex Cam System allows operations at any angle, reducing tool numbers and increasing safety and force distribution.
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Catalog excerpts

Standard Parts SYNOPSIS-1

e INNOVATION FROM TRADITION a STANDARD PARTS MEMBER OF THE LÄPPLE GROUP

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Standard Parts SYNOPSIS-2

■ DIE SETS THE STABLE BASE FOR YOUR TOOLS DIE SETS PER DIN / ISO AND COMPANY STANDARDS ■ Our product range includes die sets as per DIN / ISO and company standards made of steel, cast or aluminium with slide or ball guide. We also distribute small presses, precision tool assemblies and quick change tool sets. ■ On request, we deliver to you these die sets with other guide elements, such as roller guides, for example. Of course, we also manufacture individual custom-made pillar guide sets. ■ Those who prefer cost-effective die sets will receive the ECO-LINE steel pillar set, a set with bronze-plated...

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Standard Parts SYNOPSIS-3

TOOLING PALLET DIE SETS IF YOU HAVE TO BE QUICK AGAIN... … YOU SHOULD NOT BE WITHOUT OUR TOLLING PALLET DIE SET. The advantages clearly speak for themselves - simple, fast and cost-effective! Market-oriented reaction during the manufacture of small parts series. While the basic set remains in the press, the clamping of slide-in tools can be carried out quickly. This favours a reduction in tool costs and shortening of the set-up times. Various sizes offer work surfaces up to 350 x 210 mm.

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Standard Parts SYNOPSIS-4

■ PRECISION GROUND PLATES AND FLAT BARS IN STANDARD- AND SPECIAL DIMENSIONS MANY DIMENSIONS FOR THE REALIZATION OF YOUR IDEAS We can supply to you aluminium plates in standard dimensions (~ ISO 6753-1). Special dimensions are available on request. Furthermore, we offer flat and square tool steel, pre-ground or precision-ground as per DIN 59350, in various dimensions and materials. Our standard materials for steel plates are St52-3 and aluminium (AlZnMgCu 1,5 F53 - 3.4365). This material is also used for our standard die sets. Should you prefer another material, this is also available.

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Standard Parts SYNOPSIS-5

LIFTING AND CLAMPING DEVICES OUR RICH STANDARD PARTS ACCESSORIES THE SAFETY FOR YOUR TOOL TRANSPORT Our extensive standard parts accessories include, among others, clamping devices, clamping and lifting journals as well as hoisting gear. For required sizes and weight groups, we stock support and mounting elements, which are intended for the safe transport of tools that weigh up to 63,000 kg. The load handling devices meet the requirements of the Machinery Directive 2006/42 / EC on the CE marking. Declaration of Conformity and operating instructions in the FIBRO available at Phone no .: 06266-73-0...

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Standard Parts SYNOPSIS-6

GUIDE ELEMENTS PRODUCTION ENGINEERING POSSIBILITIES exact guide pillars and bushes. This makes it possible to achieve exactly defined guide clearances for sliding guides or initial loads of ball guides. Depending on the application, we offer guide elements for selfassembly of custom-made die sets or devices in various designs. These include sinter sliding, ball or roller guides as well as lowmaintenance sliding elements for round or flat guides. Especially our ball guides are not only Intended for mould making and tool manufacture. It does not matter whether in measuring or dental technologies,...

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Standard Parts SYNOPSIS-7

PRECISION THROUGH NEEDLE ROLLERS GUIDE UNIT MILLION GUIDE Printed circuit boards, chip cards, LED‘s, semiconductors or lids for the food industry, all of which are manufactured with foil stamping technology, require a die set with high precision guides in order to achieve an extremely narrow cutting gap. With a high contact surface for needle rollers, our guide unit MILLION GUIDE is best suited for this purpose. This way, the guide unit MILLION GUIDE achieves a high level of rigidity, stablility and a very high guidance accuracy.

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Standard Parts SYNOPSIS-8

THE ALTERNATIVE ECO-LINE GUIDE ELEMENTS The ECO-LINE guide elements provide a low cost, but not inferior alternative to the other guide bushes with collar or flange. They are interchangeable with them easily and useful if you do not have high precision requirements. THE ECO-LINE PRODUCT RANGE INCLUDES SO FAR: ■ Guide pillars ECO-LINE ■ Guide pillars with collar ECO-LINE ■ Guide bushes with collar, bronze plated, ECO-LINE ■ Guide bushings with collar / flange, bronze with solid lubricant rings, ECO-LINE The ECO-LINE guide bushes with solid lubricant rings are the link between the guide bronze...

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Standard Parts SYNOPSIS-9

PRODUCTS FOR (ALMOST) EVERY APPLICATION OILLESS GUIDE ELEMENTS Our maintenance-free sliding elements found in tool and machine for linear and rotary movements for years use. The base material is supplemented by solid lubricant depots, which provide lubrication. After this one-time initial lubrication sliding elements over a long period maintenance free. The fullness of this product range is vast range of applications. In addition, of course, also special designs according to your wishes at any time.

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Standard Parts SYNOPSIS-10

■ GROUND PRECISION COMPONENTS PUNCHES WITH BEVEL/FLAT HEAD OR CYLINDER HEAD ACCORDING TO DIN REGULATIONS Our range of precision parts include punches with bevel/flat head or cylinder head according to DIN regulations or made to drawing in 8 different material qualities as well as quick-change punches. All these high-wear parts benefit from the constant monitoring of quality that characterizes our entire standard parts fabrication process, from receipt of raw materials through to dispatch of the finished product. The result - an exceptionally long die life - cuts costs dramatically in the punching...

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Standard Parts SYNOPSIS-11

DESIGNED AS A REPLACEMENT FOR TODAY'S SERIALLY PRODUCED PARTS PREVIOUSLY MANUFACTURED INDIVIDUALLY: BOLT LOCK SYSTEM The development of the BOLT LOCK system is a logical continuation of today‘s quick-release systems for punches beyond a shaft diameter of 40 mm. Since the punches are available for any geometries, the compact system can be used for a variety of applications. An example of this is the use of punches to cut sheet metal parts, which are not manufactured as individual parts, but rather mainly as multiple parts for economic reasons. Large perforations in structured parts of the car...

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Standard Parts SYNOPSIS-12

(DAE) DYNAMIC STRIPPER ELEMENTS The Dynamic Stripper (DAE) is used in stamping tools for stamping processes with a material thickness of up to 2 mm. The DAE is located beneath the matrix. The shape can be compared with a slotted sleeve (similar to collet chucks). After the actual stamping process, the cutting punch, together with the adherent slug, dips into the DAE. In doing so, the DAE expands and rests against the cutting punch. During the return stroke, the DAE removes the slug from the cutting punch, protecting the tool and the product from damages

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All FIBRO GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.