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In-Die Tapping Units (FTU)

In-Die Tapping Units (FTU)
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In-Die Tapping Units (FTU)

Product catalog summary
Overview: FIBRO In-Die Tapping Units (FTUs) are designed to produce threads within a progressive die, eliminating the need for additional threading processes outside the die tool. These units are modular and adaptable, allowing for custom configurations to suit various tooling situations. They can produce multiple threads simultaneously at various angles, enhancing their application range.
Specifications: The FTUs are capable of producing threads up to M16 with stroke rates up to 200 strokes/min, depending on the thread diameter. The threads are cold-formed, which increases durability by maintaining the material's grain structure.
Advantages: Key benefits include the elimination of additional threading processes, a flexible modular design, the ability to produce threads at any angle, simultaneous production of multiple threads, and a robust mechanical solution.
Functional Principle: The FTU transforms the press stroke into rotational movement via a toothed rack and drive unit, which is then transferred to the chucking head. This setup allows for pitch compensation and spring pressure for thread gating.
Types and Applications: Various FTU types are available, each suited for different thread sizes and numbers. For example, FTU 10 is suitable for threads M2 to M4, while FTU 40 is for threads M8 to M16. The document provides detailed tables with recommended values for each FTU type, considering material, thread length, and forming speed.
Spring Units: Depending on the application, mechanical spring units can be replaced with pneumatic springs for certain FTU models. FTUs 40 and 40P come standard with single-action pneumatic spring units.
Core Hole Diameter: The document provides guideline values for core hole diameters, which are larger than those used in thread cutting due to material displacement. Actual diameters should be determined during production.
Contact Information: The document includes contact details for FIBRO offices in Germany, France, the USA, Singapore, and India for further inquiries and support.
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Catalog excerpts

In-Die Tapping Units (FTU)-1

In-Die Tapping Units (FTU)

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In-Die Tapping Units (FTU)-2

In-Die Tapping Units FIBRO In-Die Tapping Units allow the production of threads in a progressive die. This avoids additional expensive processes outside the die tool. The modular design of these FIBRO In-Die Tapping Units with flexible components allows a custom adaptation to any tooling situation. Furthermore, one or more threads can be tooled simultaneously at angles other than 90°. FIBRO In-Die Tapping Units can therefore be utilised in a broad spectrum of applications. All of the basic components are quickly and easily removed and can be reused in other tools. A sophisticated design and the...

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In-Die Tapping Units (FTU)-3

In-Die Tapping Units Functional Principle & Mode of Operation: When the FTU is integrated into a progressive die, the press stroke is transformed via the toothed rack and drive unit into a rotational movement. This rotational movement is then transferred to the chucking head via the drive mounted drive wheel and intermediate wheels. The press stroke provides the feed motion for the chucking head. The FTU is elastically supported to provide pitch compensation and spring pressure for gating the thread. Spring Unit Types: FIBRO FTUs are classed into various types. Select an FTU to match the size...

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In-Die Tapping Units (FTU)-4

In-Die Tapping Units FTU 10, FTU 20, FTU 30, FTU 30P Gearbox Drive Wheel min. height w. tool closed - 260 mm Chucking Head * see 'Tables & Formulae' ** Recommended values, depending on material, thread length, forming speed max. number of threads for multiple tapping** min. distance between two threads

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In-Die Tapping Units (FTU)-5

In-Die Tapping Units FTU 10-25, FTU 10-25-5 Pneumatic Spring Unit Drive Wheel min. height w. tool closed - 260 mm Chucking Head * see 'Tables & Formulae' ** Recommended values, depending on material, thread length, forming speed max. number of threads for multiple tapping** min. distance between two threads

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In-Die Tapping Units (FTU)-6

In-Die Tapping Units FTU 11, FTU 21 Chucking Head Drive Wheel Pneumatic Spring Unit * see 'Tables & Formulae' ** Recommended values, depending on material, thread length, forming speed max. number of threads for multiple tapping** min. distance between two threads

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In-Die Tapping Units (FTU)-7

In-Die Tapping Units FTU 40, FTU 40P Drive Wheel min. height w. tool closed - 350 mm Chucking Head * see 'Tables & Formulae' ** Recommended values, depending on material, thread length, forming speed max. number of threads for multiple tapping** min. distance between two threads

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In-Die Tapping Units (FTU)-8

In-Die Tapping Units Spring units: Depending on application, mechanical spring units for FTUs 10, 20, 30, and 30P (helical compression spring) should be replaced with pneumatic springs. For the FTUs 11, and 21, only double-action spring units can be used. The FTUs 40 and 40P come with a single-action pneumatic spring unit as standard. Single-Action Pneumatic Spring Unit for thread diameters M2-M4 Single-action pneumatic spring unit for thread diameters M5-M8 Chucking Head Chucking Head Double-Action Pneumatic Spring Unit for thread diameters M2-M4 Chucking Head Double-action pneumatic spring...

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In-Die Tapping Units (FTU)-9

In-Die Tapping Units Tables & Formulae: The press stroke required for a rotation of the tap is calculated with the values provided in the following table. Other transmission ratios can be provided for non-standard models. FTU 10 Drive wheel diameter (d1) recommended for thread sizes Overall length Z (marked as Z* in the type diagrams) changes depending on thread diameter and the associated standard length tolerances of the tap. Adjustments in regards to the relevant tool situation can be carried out via the spacer washer. FTU10-25 / 10-25-5 Required press stroke Ca for feeding with a feed angle...

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In-Die Tapping Units (FTU)-10

In-Die Tapping Units Core Hole Diameter for Formed Threads: Due to material displacement, core hole diameters are larger than in thread cutting. The core hole diameters provided here are guideline values only. The actual core hole diameter is to be determined during production, as it is dependent on the flowability of the material used, as well as the speed in which it can be formed. Metric ISO Threads Nominal thread ø Metric ISO Fine Threads

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In-Die Tapping Units (FTU)-11

In-Die Tapping Units Information Request for FIBRO by phone: +49 (0)62 66-73-237 by email: [email protected] Contact Name: _ ___________________________________ Department: ______________________________________ Street: ___________________________________________ ZIP, City: _ ________________________________________ Customer No.: _____________________________________ Workpiece Drawing: Thread (D) / Number:________________________________ Material: _________________________________________ Tensile Strength (N/mm²): _ __________________________ Press Type: _ ______________________________________ _...

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In-Die Tapping Units (FTU)-12

Standard Parts FIBRO GmbH Geschäftsbereich Normalien August-Läpple-Weg DE-74851 Hassmersheim Phone +49/6266/73-0 Fax +49/6266/73-237 [email protected] FIBRO France FR Département Éléments Normalisés 19/21, rue Jean Lolive FR-93170 Bagnolet Téléphone +33/1/43 62 18 81 Télécopieur +33/1/48 59 17 47 [email protected] FIBRO Asia Pt. Ltd. 121 Genting Lane 2nd Floor SG-Singapore 349572 Phone +65/68/46 33 03 Fax +65/68/46 33 02 [email protected] FIBRO INDIA STANDARD PARTS PVT. LTD. IN Antaral Society, Sanganna Dhotre Marg. Ganeshkhind Road Pune - 411 016 Phone +91 20-25656239 Fax +91 20-25656487 [email protected]...

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