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FIBRO GmbH
Catalog PDF (Cast iron, steel and aluminium die sets)

Catalog PDF (Cast iron, steel and aluminium die sets)

Product catalog summary

Overview: The document provides comprehensive specifications and guidelines for FIBRO Steel and Aluminium Die Sets, as well as tooling pallet die sets. It covers machining, guide elements, lifting aids, customizations, and rapid exchange systems for press tools, emphasizing cost reduction and manufacturing efficiency.

Specifications:

Steel Die Sets are fully machined, while Aluminium Die Sets and Plates are sawn with optional machining. Plate thickness tolerance is ±2 mm.
Various die set units are specified, including ordering codes and configurations, with details on dimensions and guide types such as sliding or ball bearing guides.

Guide Elements:

Standard guide elements include Guide Pillars DIN 9825/ISO 9182 and Headed Guide Bushes DIN 9831/ISO 9448.

Lifting Aids:

For plates with dimensions a1+b1≥1000 mm and weight ≥100 kg, two lifter eyebolts per plate are required.

Custom Die Sets:

Die sets and plates up to 2200 x 1100 mm can be customized according to customer drawings with high precision.

Special Machining Features:

Larger apertures or holes should be machined by FIBRO before final machining to prevent distortion and accuracy impairment.

Enquiry Forms:

Pre-printed enquiry and order forms are available for custom sizes and special versions.

Die Set Types:

Various types and shapes of die sets are listed, including DIN 9812, DIN 9814, DIN 9816, each with specific dimensions and guide types.

Ordering Codes:

Examples of ordering codes are provided for different die set types, specifying work area dimensions, guide type, and other features.

Procedures: The document outlines the process of exchanging pallet-born tooling sets, focusing on slide-in insertion, positioning, and clamping to enhance tool change efficiency.

Components: Key components include top and bottom bolsters, pallet carrier plates, guide bushes, clamps, positioning pins, and clamping screws, each described with its function and placement.

Recommendations: The use of conical centring units for improved alignment and bolster insert plates for additional support is recommended. Precise positioning and clamping are crucial for optimal performance.

Accessories: Specifications for accessories like pallet carrier plates and bolster insert plates are provided, essential for accommodating various tooling requirements and ensuring stability.

Aligning and Tryout Press Unit: Introduces the Aligning- and Tryout Press Unit for presetting and testing insertion tools, featuring manual operation, a pressing force of up to 10 tons, and equipped with headed ball bearing guide bushes and a hydraulic jack.

Catalog excerpts

Catalog PDF (Cast iron, steel and aluminium die sets)-2

Special Die Sets and Plates to Customers’ Drawings The contour faces of FIBRO Steel Die Sets are fully machined. Contour faces of Aluminium Die Sets are sawn, as are those of Aluminium Plates. However, these contour faces can also be machined on request. Plate thickness tolerance ± 2 mm. Die sets and plates up to size 2200 x 1100 mm (external dims.) will be made to customer’s drawings, with any special features and highest precision. Guide elements Special Machining Features Guide pillars DIN 9825/ISO 9182 (202.19.) and headed guide bushes DIN 9831/ISO 9448 (2081.) are normal equipment on all-steel...

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Catalog PDF (Cast iron, steel and aluminium die sets)-3

Pillar frame to customer specifications in steel Pillar frame to customer specifications in aluminium

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Catalog PDF (Cast iron, steel and aluminium die sets)-4

Pillar frame to customer specifications in steel Pillar frame ECO-LINE Pillar frame ECO-LINE Die set press unit, manual actuation Pillar frame to customer specifications in aluminium Pillar frame to customer specifications in steel Aluminium plate ~ISO 6753-1 Pillar frame to customer specifications in aluminium Pillar frame to customer specifications in steel Pillar frame ECO-LINE Pillar frame to customer specifications in aluminium Spigot holder Coupling spigot with thread

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Coupling spigot with flange Special Die Set (All-Steel) to Customers‘ Specification Bolster insert plate Progression Lamination Die Set Unit Pallet carrier plate Aligning- and Tryout Press Unit Progression lamination die set unit Progression lamination die set unit Progression lamination die set unit A56 Fast Exchange System for Pallet Tooling - accessories:

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Catalog PDF (Cast iron, steel and aluminium die sets)-6

CAST IRON DIE SETS

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Sintered Ferrite Guide Bushes Ball Bearing Guides Guide Elements Order No (part II) Available without or with shank thread in top bolster *Order No Part 2 = complete guide type Ordering Code (example): Die set DIN 9812 Type D/DG Work area D1 Guide type FA Trunnion thread ZG Order No A8 = 201.01. 160 mm = 160. Sintered ferrite = 03 without = 0 = 201.01. 160. 03 0 subject to alter

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Guide Elements Sintered Ferrite Guide Bushes Ball Bearing Guides Order No (part II) Available without or with shank thread in top bolster *Order No Part 2 = complete guide type Ordering Code (example): Die set DIN 9814 Shape D/DG Work area D1 Guide type FA Trunnion thread ZG Order No subject to alterations = 201.03. 125 mm = 125. Sintered ferrite = 03 without = 4 = 201.03. 125. 03 4 A

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Sintered Ferrite Guide Bushes Ball Bearing Guides Guide Elements Order No (part II) Without shank thread in top bolster .030 *Order No Part 2 = complete guide type Ordering Code (example): Die set DIN 9816 Shape D Work area D1 Guide type FA Order No A10 = 201.05. 125 mm = 125. Sintered ferrite = 030 = 201.05. 125.030 subject to alter

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Guide Elements Sintered Ferrite Guide Bushes

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Catalog PDF (Cast iron, steel and aluminium die sets)-11

Ball Bearing Guides Sintered Ferrite Guide Bushes Guide Elements Order No (part II) Available without or with shank thread in top bolster *Order No Part 2 = complete guide type

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Guide Elements Sintered Ferrite Guide Bushes Ball Bearing Guides Order No (part II) Available without or with shank thread in top bolster Ordering Code (example): Die set DIN 9814 Shape C/CG Working area length A1 Working area width B1 Guide type FA Trunnion thread ZG Order No subject to alterations 125 mm 100 mm Sintered ferrite without

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Ball Bearing Guides Sintered Ferrite Guide Bushes Guide Elements Order No (part II) Available without or with shank thread in top bolster *Order No Part 2 = complete guide type

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Guide Elements Sintered Ferrite Guide Bushes Ball Bearing Guides Order No (part II) Available without or with shank thread in top bolster Ordering Code (example): Die set Working area length a1 Working area width b1 Guide type FA Trunnion thread ZG Order No subject to alterations 160 mm 125 mm Sintered ferrite without

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Catalog PDF (Cast iron, steel and aluminium die sets)-15

Ball Bearing Guides Sintered Ferrite Guide Bushes Guide Elements Order No (part II) Available without or with shank thread in top bolster *Order No Part 2 = complete guide type Ordering Code (example): Die set Working area length a1 Working area width b1 Guide type FA Trunnion thread ZG Order No A16 160 mm 125 mm Sintered ferrite without

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Guide Elements Sintered Ferrite Guide Bushes Ball Bearing Guides Order No (part II) Without shank thread in top bolster *Order No Part 2 = complete guide type

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Ball Bearing Guides Sintered Ferrite Guide Bushes Guide Elements Order No (part II) Without shank thread in top bolster .030 Ordering Code (example): Die set Working area length a1 Working area width b1 Guide type FA Order No A18 = 201.33. 80 mm = 080. 60 mm = 060. Sintered ferrite = 030 = 201.33. 080. 060. 030 subject to alterations

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Guide Elements Sintered Ferrite Guide Bushes Ball Bearing Guides Order No (part II) Without shank thread in top bolster *Order No Part 2 = complete guide type Ordering Code (example): Die set Work area d1 Guide type FA Order No

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Ball Bearing Guides Guide Elements Faces front and rear ﬁne machined after assembly – their perfect alignment permits use as datum reference.

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ALL-STEEL- AND ALUMINIUM DIE SETS

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Catalog PDF (Cast iron, steel and aluminium die sets)-21

DIE SET WITHOUT STRIPPER ~DIN 9868/ISO 11415 Standard Guide Systems Headed Sintered Ferrite Bushes, carbonitrided = .834. Headed Ball Bearing Bushes = .862. FIBRO Die Sets offer the choice between sintered ferrite sliding guides and those of the ball bearing type to DIN-ISO.Both come with headed guide bushes. These are seated in push-fit bolster bores and retained there by screw clamps. Order note: Hole pattern for the screw clamps depends on positioning of working surface: e.g. 2010.49.2520.4.862.1 lengthwise e.g. 2010.49.2520.4.862.2 crosswise Steel: External contours milled, thickness...

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DIE SET WITHOUT STRIPPER ~DIN 9868/ISO 11415 2010. □□ . Position of work area: 2 Guide system: Headed ball bearing bushes Thickness combinations P: c1 - c2 Ext. dimensions: a1 = 400 x b1 = 250 Type: Position of guide elements Material: 4 = Steel, 6 = Aluminium Standard Die sets

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