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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global

09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global

Product catalog summary

Overview

This comprehensive technical documentation covers gas springs with fixing elements compliant with Ford Standard WDX-Global, produced by the Läpple Group. It includes detailed product specifications, ordering codes, dimensional data, performance characteristics, mounting options, accessories, and a global contact directory for FIBRO GmbH and associated companies.

1. Product Specifications and Standards

The gas springs are designed according to Ford Standard WDX-Global and WDX 356204, featuring a wide range of nominal strokes and initial spring forces from 42 daN up to 18,300 daN. Multiple execution types exist for standalone use or composite connections, with fixing elements such as collar flanges, split clamping flanges, pedestal foot clamps, and adapter baseplates. Variants include Standard Gas Springs, POWERLINE series with increased force, BM and H series, DMS and TM series, each identified by specific Ford and FIBRO order codes.

2. Performance Characteristics and Diagrams

Performance diagrams illustrate relationships between initial spring force, charge pressure (typically 50–150 bar), stroke length, and pressure rise factor. The pressure rise factor accounts for displacement effects but excludes external influences, providing critical insight into force behavior during compression and extension. These diagrams assist in selecting appropriate gas springs based on application requirements.

3. Execution Types and Fixing Elements

Standalone Use (S): Marked as 'S' or '1' in Ford codes.
Composite Connection without Valve (P): Marked as 'P' or '2'.
Fixing Elements: Include collar flanges (TM), split clamping flanges (BM), pedestal foot clamps (H1S, H2S), and adapter baseplates conforming to DIN standards.

Each fixing element has specific order codes and dimensional parameters to ensure compatibility and secure mounting.

4. Ordering Codes and Nomenclature

Ordering codes follow a structured format combining base product numbers, Ford Standard WDX codes, and execution suffixes indicating mounting and valve configurations. Examples include formats like 2480.1□.□□□□□.□□□.300□ and Ford codes such as 356203-□□-□□-DM□. Accurate use of these codes is essential for correct product selection and procurement.

5. Dimensional Data and Mounting Details

Extensive tables provide precise dimensions for each gas spring variant, including stroke lengths (10 mm to 125+ mm), fixing hole sizes and positions, overall and minimum lengths, diameters, flange dimensions, and thread sizes (M6, M8, M10, M16, M24). Mounting examples illustrate configurations for pedestal foot clamps, flange plates, and composite connections, with corresponding order numbers for accessories and fixing elements.

6. Valve Types and Locations

Valves are specified as G1/8", M6, or M3 depending on the model. Some composite connection variants omit valves to comply with Ford standards.

7. Accessories and Installation Recommendations

Adapter baseplates are delivered pre-fitted and conform to DIN standards, with specified tightening torques (e.g., M8 = 18 Nm, M10 = 34 Nm).
Connection fittings include rotating joints for hoses and adapters.
Accessories such as gauging hoses (straight and angled, various lengths), threaded joints, couplings, and control fittings for pressure monitoring are detailed.
Proper tightening of fixing screws and use of recommended accessories ensure secure assembly and system integrity.

8. Contact and Representation Directory

The document concludes with a detailed directory of national and international representatives, distributors, and contact points for FIBRO GmbH and the Läpple Group. It includes addresses, phone/fax numbers, emails, and websites covering Germany and numerous countries worldwide, facilitating customer support and sales inquiries.

Critical Information Summary

Gas springs cover a broad range of forces (42 daN to 18,300 daN) and strokes, suitable for diverse industrial applications.
Fixing elements and mounting options comply strictly with Ford Standard WDX specifications, ensuring compatibility and ease of installation.
Performance diagrams provide essential data for selecting springs based on force, stroke, and pressure requirements.
Ordering codes are detailed and must be used precisely to obtain correct product variants.
Accessories and installation guidelines support secure and reliable assembly.
The contact directory supports global customer engagement and technical support.

Note: All data and specifications are subject to change; users should verify current information before ordering or installation.

Catalog excerpts

09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-1

WE LOVE TECHNOLOGY BFIBRO GAS SPRINGS WITH FIXING ELEMENTS TO FORD STANDARD WDX-GLOBAL WE LOVE TECHNOLOGY BFIBRO MEMBER OF THE LAPPLE GROUP

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-2

DIAGRAMS 2480.13.00250. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke .00250. 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2480.13.00750. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2480.12.01500. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise 130 pressure rise factor Pressure...

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-3

DIAGRAMS 2480.13.03000. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2480.13.05000. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2480.13.07500. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise 130 pressure rise factor Pressure rise factor accounts...

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-4

2480.13.00750.025.300 1 Execution for standalone use (In the Ford Standard “S” is equivalent to “1”) 2 Execution for composite connection without valve, without pressure (In the Ford Standard “P” is equivalent to “2”) WDX order number code e.g.: WDX 356203-0702DMS (DM=00) Spring type without fixings WDX order number code e.g.: WDX 356203-0702TMS (TM=10) Spring type with collar flange 2480.057. WDX order number code e.g.: WDX 356203-0702BMS (BM=11) Spring type with split clamping flange 2480.022. WDX order number code e.g.: WDX 356203-0702H1S (H1=12) Spring type with pedestal foot clamp 2480.044.03....

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-5

•Execution: .3001 = DMS = for standalone use .3002 = DMP = for composite connection - without valve, without pressure

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-6

GAS SPRINGS WITH FIXING ELEMENTS TO FORD STANDARD 2480.1^. □□□□□ . □□□ . 310^ - WDX 356203- □□-□□ - TM^ View X for gas spring 250, 750 daN up to 7500 daN FIBRO subject to alterations

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-7

GAS SPRINGS WITH FIXING ELEMENTS TO FORD STANDARD 2480.1□. □□□□□ . □□□ .311□ – WDX 356203- □□-□□ - BM□ View X for gas spring with 250, 750 daN up to 7500 daN (Individual Order No: split clamping flange 2480.022.00250 - .07500) *Execution: .3111 = BMS = for standalone use .3112 = BMP = or composite connection – without valve, f without pressure labeled with the Ford Standard WDX 356203- □□-□□ -BM□*

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-8

GAS SPRINGS WITH FIXING ELEMENTS TO FORD STANDARD 2480.1□. □□□□□ . □□□ . 312□ – WDX 356203- □□-□□ -H□S Mounting example: *Execution: .3121= H1S 1) M3 at 2480.13.00250 2) 2 at 2480.13.00250 (Individual Order No: Flange 2480.048.00250.-.03000.) View X for gas spring with 250, 750 daN up to 3000 daN labeled with the Ford Standard WDX 356203- □□-□□ -H□S Delivery advice: Pedestal foot clamp and flange plate fitted Mounting example: *Execution: .3123= H2S FIBRO-Order No. only with pedestal foot clamp 2480.044.03. at Cast Iron bracing for standalone use

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-10

GAS SPRINGS (SPRING PLUNGERS) WITH FIXING ELEMENTS TO FORD STANDARD 2479.03□. □□□□□ . □□□ . 301 – WDX35-60-30□□□□□ 2479.030. Initial spring force at 150 bar = 42 daN thread lock Initial spring force at 150 bar = 170 daN Thread lock

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-11

Spring Fore**- ^ Nichl ottnen - bo*0* DfUck’ ^ T. erujr>gsanlB,tLjng beaditan! l5SS|p n!N«MSoUvnr *V,. ""hC,Atw. v«Jil!or observer les instruc p(#e |(jf

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-12

Spring force Diagram displacement versus stroke rise 1,6 pressure rise factor Initial spring force versus charge pressure Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.00500. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke 038 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.00750. .1 Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise pressure rise factor Pressure rise factor accounts for displacement...

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-13

DIAGRAMS 2487.12.01000. .1 Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.01500. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.02400. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke 032 130 pressure rise factor Pressure rise factor...

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-14

DIAGRAMS 2487.12.04200. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke 1,7 130 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.06600. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke 016 019 025 pressure rise factor Pressure rise factor accounts for displacement but not external inﬂuences! 2487.12.09500. Initial spring force versus charge pressure Spring force Diagram displacement versus stroke rise nominal stroke...

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09/2019 Gas Springs with fixing elements to FORD Standard WDX-Global-15

Execution for standalone use (In the Ford Standard “S” is equivalent to “1”) Execution for composite connection without valve, without pressure (In the Ford Standard “P” is equivalent to “2”) WDX order number code e.g.: WDX 356204-1002 DMS (DM=00) Spring type without fixings .410 WDX order number code e.g.: WDX 356204-1002TMS (TM=10) Spring type with collar flange 2480.057. .411 WDX order number code e.g.: WDX 356204-1002 BMS (BM=H) Spring type with split clamping flange 2480.022. .412 WDX order number code e.g.: WDX 356204-1002H1S (H1=12) Spring type with pedestal foot clamp 2480.044.03. 3 Execution...

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