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TOM “Poka Yoke” device for the tightening process

TOM “Poka Yoke” device for the tightening process
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TOM “Poka Yoke” device for the tightening process - 1

0% error 100% accuracy TOM Tightening Operation Monitor “Poka Yoke” device for the tightening proces

TOM “Poka Yoke” device for the tightening process - 2

TOM - Tightening Operation Monitor Tightening and monitoring with TOM: the intelligent simplicity TOM unit is a “Poka Yoke” process verification system, entirely designed , and manufactured by Fiam. It verifies in real-time the tightening process status, it guarantees reliability regardless of operator influence and allows skipping the post process quality check. It is an innovative, practical and inexpensive Poka Yoke system (anti-error): at the end of the tightening sequence, the operator is warned about the outcome thus can quickly move to the next assembly job. It warns the operator at...

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TOM “Poka Yoke” device for the tightening process - 3

LARGE DISPLAY • nr. of program in use • nr. of screws to be tightened • nr. of set sequence • nr. of screws tightened on the total ACOUSTIC SIGNALS = Screw OK = Program end = Error = Sequence end The language can be selected at any stage of programming Italian Maintenance of screwdrivers: thanks to the tightening counter, it is possible to control the number of rundowns, to program the maintenance of the screwdrivers and let them work at rated performances over time Production shifts efficiency under control: thanks to the statistics, it is possible to check the efficiency of production at...

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TOM “Poka Yoke” device for the tightening process - 4

Recognize errors before they turn into wastes! The Poka Yoke concept, widespread among our customers, is closely related to the principles of the LEAN PRODUCTION. TOM by Fiam is a Poka Yoke device which benefits in many ways your assembly processes: • Recognizes the error before it becomes an irreversible waste • It halts the assembly line in order to prevent that the waste reaches the end of cycle, thus adding manufacturing costs involved to the waste • It allows fixing the mistake and undertaking corrective measure • It relieves the operator from monitoring the process step by step, with...

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TOM “Poka Yoke” device for the tightening process - 5

Tightening Operation Monitor Model Electric feed Monitoring unit width 208 x depth 128 x height 42 Standard equipment • Feeder • Feed cable • Use and maintenance manual • Eco-friendly packaging TOM Tightening Operation Monitor is also available in the configuration BOX TOM, that includes: TOM unit and all its accessories already wired in a single box. This “Plug and Play’ solution is easy to introduce into assembly lines and extremely practical since you just need to connect the air line and the power supply to start production immediately. Model Electric feed Monitoring unit h 265 mm...

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TOM “Poka Yoke” device for the tightening process - 6

• 8 for programmes selection, 6 for remote functioning: switching off, program activation, tool stop, tool loosening, program reset Availables with contacts 24V/GND (both pull-up and pull-down) for a great compatibility with the bench buttons (i.e: reset, block, unblocking etc.) and to be interface with the PLC of the client • For results, active program, screwdriver status and possible electro-valve activation, auxiliary output, signal waste piece, in cycle signal (to check the beginning and the end of tightening cycle, useful i.e. set/unset the pieces jigs) Automatic check of tightening...

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TOM “Poka Yoke” device for the tightening process - 7

The PLCs are made of plastic and must be further protected by an additional electric panel It doesn’t require switchboard and wiring for installation The PLC provides an electric panel instead The PLC needs a operator panel and/or external buttons It is necessary an operator panel to connect and adequately program TOM is a complete system equipped with 16 IN and 24 OUT, RS232 for data and watch To have all these functions, it is necessary to add expansions Complete firmware compatible with all screwdrivers, with all setting times and calibrations and many other functions It is required a...

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TOM “Poka Yoke” device for the tightening process - 8

TOM answers every need TOM can be connected to air shut-off screwdrivers - straight, pistol and angle models - equipped with air pick-up signal. It is also suitable for oil pulse wrenches with air shut-off system (IHE_A) as well as Fiam auto-feeding tightening systems featuring air screwdrivers with telescoping and forward bit stroke device. Choose your screwdriver among more than 100 models available. Electric screwdriver eTensil Rev ers ibil ity We igh t MODELS STRAIGHT Tightening torque Legend E8C4A-650 = Electric screwdriver with automatic shut off • E = Electric • 8 = Power of motor in...

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TOM “Poka Yoke” device for the tightening process - 9

Air screwdrivers with pneumatic pick-up signal Air con sum ptio n Acc ess orie s LEVER PUSH TO START LEVER PUSH TO START LEVER STRAIGT MODELS OIL PULSE WRENCH WITH AIR SHUT-OFF PISTOL MODELS WITH TRIPLE REV. NEXT TO FORWARD AIR INLET THE START BUTTON PISTOL GRIP FORWARD PISTOL GRIP REV. NEXT TO THE START BUTTON

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TOM “Poka Yoke” device for the tightening process - 10

Air screwdrivers with pneumatic pick-up signal Air con sum ptio n Acc ess orie s WITH TRIPLE AIR INLET PISTOL MODEL OIL PULSE WRENCH WITH AIR SHUT-OFF ANGLE MODELS Tightening torque on soft joint Recommended entrata aria Raccordo hose bore 15 = Power of the motor in Watt/10 • C = Screwdriver • 2 = Maximum tightening torque in Nm • A = Air shut-off system • P = Pistol grip PA = Forward’ pistol grip • 30 = Head at 30° • 90 = Head at 90° 2200 = Idle speed • R = Reversibility • 3I = 3 inlets (3 air inlets) 2CS = Double-signal pressure • WP = Without push Reversibility: all models are suitable...

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TOM “Poka Yoke” device for the tightening process - 11

Accessories available upon request MULTI-DOCK CONNECTOR Connecting up to 8 tools (each tool has a dedicated program) that can operate individually depending on TOM programming. There are 2 LEDs for each screwdriver: one indicates the enabled screwdriver (to be used) and one indicates the tool is working. Geared for additional feeding in case of need (feeder upon request). Supplied with adapter for connection with TOM and 2 connecting cables. Model Multi-dock connector for air screwdrivers Multi-dock connector for electric screwdrivers eTensil TOOL LOCKING/UNLOCKING DEVICE It permits to TOM...

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TOM “Poka Yoke” device for the tightening process - 12

Accessories available upon request BT-MG MAGNESIUM TELESCOPIC ARMS This solution for ergonomic workplace eliminate torque reaction on operator’s wrist. They guarantee reliability and long life span thanks to accurate manufacturing process and innovative, high quality materials used. CARTESIAN ARMS BC AND BCA The new Fiam Cartesian arms represent fundamental solutions for ergonomics workplace. They are completely designed and manufactured by Fiam and can be used with any type of tool with a diameter up to 50 mm and weight up to 11 kg. A universal clamp is supplied but, upon request, numerous...

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