1. Catalogs
  2. FIAM
  3. TOM “Poka Yoke” device for the tightening process

TOM “Poka Yoke” device for the tightening process

TOM “Poka Yoke” device for the tightening process
1 / 12 PagesView full catalog

TOM “Poka Yoke” device for the tightening process

Product catalog summary
Overview: The document outlines the features and benefits of the Tightening Operation Monitor (TOM), a Poka Yoke device by Fiam, designed to enhance the tightening process in real-time. It is compatible with various screwdrivers and tightening systems, ensuring process reliability and reducing the need for post-process quality checks.
Specifications: TOM can manage up to 8 tools with different torque and speed settings, operating one tool at a time in a programmed sequence. It supports up to 8 programs with 99 tightenings each, selectable via external PLC through I/O signals. The unit features a large display and multilingual operation.
Features: TOM provides acoustic signals for screw OK, program completion, and errors. It includes a tightening counter for maintenance scheduling and efficiency tracking, can print tightening outcomes, and is compatible with pick-and-place systems. It operates independently of pressure changes using two pneumatic signals.
Benefits: TOM improves assembly processes by detecting errors early, halting the assembly line to prevent waste, and eliminating post-process control costs. It aligns with Lean Production principles, focusing on value creation, process flow, and waste elimination.
Standard Equipment: The standard TOM unit includes a feeder, feed cable, use and maintenance manual, and eco-friendly packaging. The BOX TOM configuration offers a plug-and-play solution with all accessories pre-wired.
Model Variants: Various models and configurations are listed, including the "STOP BY TIME" model for controlling shut-off by depth rather than torque. Each model is detailed with specifications such as dimensions, electric feed, and compatibility with different screwdrivers.
Advantages over PLC: TOM is compact, robust, and requires minimal setup compared to PLC systems. It offers rapid startup, fast calculations, and easy interfacing with other devices, providing a cost-effective and efficient solution for tightening operations.
Introduction: The document also covers Fiam's ergonomic workplace solutions, focusing on BT-MG Magnesium Telescopic Arms and Cartesian Arms BC and BCA, designed to enhance workplace ergonomics by reducing torque reaction and ensuring reliability and longevity.
BT-MG Magnesium Telescopic Arms: These arms are engineered to eliminate torque reaction on the operator's wrist, promoting ergonomic efficiency. They are noted for their reliability and long lifespan due to innovative materials and precise manufacturing processes. Accessories are available upon request.
Cartesian Arms BC and BCA: These arms are essential for ergonomic workplaces, accommodating tools with diameters up to 50 mm and weights up to 11 kg. They come with a universal clamp and optional accessories for fitting various Fiam tools. Two versions are available: Cartesian Arms and Articulated Cartesian Arms, both equipped with a positioning device for angular and linear movement detection, enhancing safety and functionality.
Position Monitoring Device: All Cartesian arms can be fitted with a position monitoring device, which, when used with the TPM monitoring unit, supports "Poka-Yoke" processes, increasing production cycle efficiency and speed.
Additional Information: For further details, refer to catalog 79 "Accessories for ergonomic workplace" or contact Fiam's Technical Consultancy Service.
See more

Catalog excerpts

TOM “Poka Yoke” device for the tightening process-1

0% error 100% accuracy TOM Tightening Operation Monitor “Poka Yoke” device for the tightening proces

 Open the catalog to page 1
TOM “Poka Yoke” device for the tightening process-2

TOM - Tightening Operation Monitor Tightening and monitoring with TOM: the intelligent simplicity TOM unit is a “Poka Yoke”, process verification system, entirely designed and manufactured by Fiam. It verifies in real-time the tightening process status, it guarantees reliability regardless of operator influence and allows skipping the post process quality check. It is an innovative, practical and inexpensive Poka Yoke system (anti-error): at the end of the tightening sequence, the operator is warned about the outcome thus can quickly move to the next assembly job. It warns the operator at the...

 Open the catalog to page 2
TOM “Poka Yoke” device for the tightening process-3

LARGE DISPLAY • nr. of program in use • nr. of screws to be tightened • nr. of set sequence • nr. of screws tightened on the total ACOUSTIC SIGNALS = Screw OK = Program end = Error = Sequence end The language can be selected at any stage of programming Italian Maintenance of screwdrivers: thanks to the tightening counter, it is possible to control the number of rundowns, to program the maintenance of the screwdrivers and let them work at rated performances over time Production shifts efficiency under control: thanks to the statistics, it is possible to check the efficiency of production at the...

 Open the catalog to page 3
TOM “Poka Yoke” device for the tightening process-4

Recognize errors before they turn into wastes! Poka Yoke, some curiosities... THE 5 PRINCIPLE OF LEAN MANUFACTURING 1. Specify what creates value from the customers perspective 2. Identify all the steps along the process chain 3. Make those processes flow 4. Make only what is pulled by the customer 5. Strive for perfection by continually removing wastes Poka-yoke (# ti 3 [poka yoke] is a Japanese term that means "mistake-proofing". A poka-yoke is any mechanism in a lean manufacturing process that helps an operator avoid (yokeru) mistakes (poka). Its purpose is to eliminate product defects by...

 Open the catalog to page 4
TOM “Poka Yoke” device for the tightening process-6

AUTOMATIC CHECK OF TIGHTENING TIME • 8 for programmes selection, 6 for remote functioning: switching off, program activation, tool stop, tool loosening, program reset Availables with contacts 24V/GND (both pull-up and pull-down) for a great compatibility with the bench buttons (i.e: reset, block, unblocking etc.) and to be interface with the PLC of the client • For results, active program, screwdriver status and possible electro-valve activation, auxiliary output, signal waste piece, in cycle signal (to check the beginning and the end of tightening cycle, useful i.e. set/unset the pieces jigs)...

 Open the catalog to page 6
TOM “Poka Yoke” device for the tightening process-8

TOM can be connected to air shut-off screwdrivers - straight, pistol and angle models - equipped with air pick-up signal. It is also suitable for oil pulse wrenches with air shut-off system (IHE_A) as well as Fiam auto-feeding tightening systems featuring air screwdrivers with telescoping and forward bit stroke device. Choose your screwdriver among more than 100 models available. Electric screwdriver eTensil E8C1A-900 * Starting system: 4 modalities availables for all models • Accessory drive: female hexagonal drive 1/4”, 6,35 mm (ISO 1173). E8C4A-650 = Electric screwdriver with automatic shut...

 Open the catalog to page 8
TOM “Poka Yoke” device for the tightening process-9

screwdrivers with pneumatic pick-up signal Code Type Nm in lb rpm [Type Type kg lb 0 x l x h l/s Drive dBA STRAIGT MODELS

 Open the catalog to page 9
TOM “Poka Yoke” device for the tightening process-10

Code Type Nm in lb rpm Type Type kg lb 0 x l x h l/s Drive dBA tightening and untightening operations |4 Push start NOTE: For models with reversibility next to the start button: reversibility switch can be positioned either right or left side of the screwdriver For models designed according to the customer's needs, please contact Fiam Technical Assistance Service. • The figures shown are measured at a pressure of 6,3 bar (ISO 2787) the recommended operating pressure. • Tightening torque values have been measured in accordance with ISO 5393 standard. • Noise level has been measured in accordance...

 Open the catalog to page 10
TOM “Poka Yoke” device for the tightening process-11

Connecting up to 8 tools (each tool has a dedicated program) that can operate individually depending on TOM programming. There are 2 LEDs for each screwdriver: one indicates the enabled screwdriver (to be used) and one indicates the tool is working. Geared for additional feeding in case of need (feeder upon request). Supplied with adapter for connection with TOM and 2 connecting cables. New exclusive air hoses, designed by Fiam. They provide specific features for use of the new transducer for TOM (cod. 687041041). The two hoses for the pneumatic signal pick-up are fixed to air supply hose, while...

 Open the catalog to page 11
TOM “Poka Yoke” device for the tightening process-12

BT-MG MAGNESIUM TELESCOPIC ARMS This solution for ergonomic workplace eliminate torque reaction on operator's wrist. They guarantee reliability and long life span thanks to accurate manufacturing process and innovative, high quality materials used. CARTESIAN ARMS BC AND BCA The new Fiam Cartesian arms represent fundamental solutions for ergonomics workplace. They are completely designed and manufactured by Fiam and can be used with any type of tool with a diameter up to 50 mm and weight up to 11 kg. A universal clamp is supplied but, upon request, numerous accessories are available for correctly...

 Open the catalog to page 12

All FIAM catalogs and technical brochures

  1. Air motors

    50  Pages

  2. 30F-Air drills

    10  Pages

  3. Air drills

    24  Pages

  4. Air tappers

    16  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.