Tightening automation. Putting the innovation into productivity, increasing reliability. Tightening module with automatic screw feeding to be integrated into automatic production systems
Open the catalog to page 1TIGHTENING MODULE WITH AUTOMATIC SCREW FEEDING Concentrated innovation for a faster, more reliable production process: these are the MCA tightening module. Suitable for large batches of the same screws. They can be integrated into existing production systems such as assembly lines, manipulators, electric Cartesian axes and collaborative robots, in order to obtain complete and independent tightening cycles using a simple external start (from PLC, dual command, start button, pedal, etc.). ► screws are sent continuously and quickly from the bowl feeder to the screw-retaining head (nose piece) ►...
Open the catalog to page 2For all type of screws metric, self-threading, self-tapping, self-drilling, three-lobe, etc. Perfect integration on any production line: single workstations, turntables, automatic pallet lines MCA on anthropomorphic arm Installation on X,Y and Z axes in order to tighten at different working heights Can be installed on anthropomorphic scararobots and Cobots to obtain versatile solutions, that can always be reconverted and that work safely side by side of operators MCA for automatic lines with pallet transfer Multiple levels of accuracy offered by: air shut-off or DC-driven nutrunner motors, which...
Open the catalog to page 3Screw feeders They manage the entire working cycle with great flexibility: they manage tightening sequences quickly and easily, customizing them to the different applications. The INTEGRATED PLC (and also portable for ED S models), governs all machine parameters according to the assembly needs. Fastening slides They ensure a precise approach stroke of the nutrunner motor/ screw-retaining head to the component, guaranteeing high reliability of the assembled product. Can be used on manipulators, electric axes or robots and they withstand important axial thrust Devices for Cobots Designed to be...
Open the catalog to page 4EasyDriver ED S - Silent Feeder • The device is designed to be fixed to the Cobot’s wrist with a bracket and can communicate with network PLC Fastening slides with OFF-SET device COMPACT FASTENING SLIDE FOR SMALL SPACES OR TO TIGHTEN FROM THE BOTTOM TO THE TOP TIGHTENING DEVICES FOR COBOT Available also with “screw at sight” function (SW models) MCA ELECTRIC NUTRUNNER MOTORS ELECTRIC NUTRUNNER MOTORS WITH MECHANICAL CLUTCH AND AUTOMATIC SHUT OFF TPU 2 POWER SUPPLY UNIT WITH TORQUE/ANGLE CURRENT CONTROL ELECTRIC NUTRUNNER MOTORS WITH TORQUE/ANGLE CONTROL BY: - CURRENT CONTROL - BUILT-IN TRANSDUCER...
Open the catalog to page 5screw feeders Screw feeding technology: vibrating bowl High working autonomy The vibrating bowl of models available, ensure different working autonomies and the vibrator timed system, managed by the PLC, automatically stops screw feeding when not needed thereby reducing the consumption of electricity The high selection speed allows to reach high screw feeding frequencies;t he screw shooting in a closed chamber ensures a low noise level and there are no compressed air dissipations and any screw jam is eliminated No jamming The ‘overload’ photocell makes sure no screws get jammed in the selection...
Open the catalog to page 6ED S screw feeders - Silent Feeder Screw feeding technology: via segment conveyor High working autonomy The tank capacity of about 2 liters guarantees high working autonomy. Inside the tank there is an integrated sensor that activates a visual signal on the portable PLC screen of the feeder, which will start flashing when the screws are to be loaded. No jamming When activated, the “too full” photocell blocks the tilting bit, interrupting the loading of the screws. Maximum silence The screw is fed by the movement of a segment conveyor inside the tank that aligns the screws and sends them towards...
Open the catalog to page 7EasyDriver ED B screw feederFeeds screws optimally without jams. Bowl: Circular, 240 mm in 0 Screws: For screws between 10 and 35 mm in lengbt Key: 1 x 240 mm 0 bowl feeds an air/electric • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. The signal can be managed by the PLC of the tightening system or by external PLC. Upon request: • Basic structure to support the feeder, equipped with aluminum base plate already prepared with the holes that allow to fix the suitable feeder on it. With aluminum profiles with channels for cables and tube bundles inside...
Open the catalog to page 8EasyDriver ED B M 1|1 screw feeder Used when the job involves large screws and also in the event of high production rates to allow the system to run unaided for longer. Screws: For screws between 35 and 60 mm in lengbt Key: MAXI Ill = 1 x 420 mm 0 bowl feeds • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. The signal can be managed by the PLC of the tightening system or by external PLC. Upon request: • MAXI structure to support the feeder, equipped with aluminum base plate already prepared with the holes that allow to fix the suitable feeder on it....
Open the catalog to page 9EasyDriver ED B 1|2 screw feeder Capable to feed 2 single or dual stroke fastenind slides. The work cycle involves selecting and firing two screws simultaneously. Screws: For screws between 10 and 35 mm in lenght Key: 1|2 = 1 x 240 mm 0 bowl feeds an air/electric • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. The signal can be managed by the PLC of the tightening system or by external PLC. Upon request: • Basic structure to support the feeder, equipped with aluminum base plate already prepared with the holes that allow to fix the suitable feeder...
Open the catalog to page 10EasyDriver ED S screw feeder - Silent Feeder Used as a much quieter alternative to vibrating bowls, is equipped with a segment conveyor that loads, aligns and sends the screws to an inclined rail optimally and without jamming. Tank: 2 Lt capacity (Approx. 2000 screws M4x16 DIN912 type) Screws: • Screw shank L = max 25 mm (6 mm to be evaluate depending on application) No wood screws with deep thread and sharp point. No screws with loose or captive washers. Key: the tank feeds an air/electric • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. The signal...
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