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Tightening automation solutions with torque/angle current control

Tightening automation solutions with torque/angle current control
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Tightening automation solutions with torque/angle current control - 1

Electric screwdrivers, nutrunner motors and tightening automation solutions with torque/angle current control. Control unit with advanced programming.

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Tightening automation solutions with torque/angle current control - 2

eTensil. Fiam’s electrical revolution continues. With eTensil, Fiam sets the benchmark in the world of industrial tightening. We have integrated our tried-and-tested air solutions with a range designed and manufactured to raise the level in manual and automatic tightening through electric tools with torque/angle current control. Nowadays the components to be assembled include several variants which, besides different geometries, are designed for different types of screws and torque values. Therefore a complete production flexibility which involves the use of efficient, versatile and smart...

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Tightening automation solutions with torque/angle current control - 3

Control units with advanced programming I Manual tightening systems p. 8 Automatic tightening systems p. 22 Ergonomics and position monitoring devices

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Tightening automation solutions with torque/angle current control - 4

The control units of this new range represent the real great innovation of the whole project. Thanks to their “smart core” the control units can program, control and manage all the tools functions. Designed and built entirely by Fiam, they represent a strategic choice providing one of the most advanced solutions in terms of efficiency and versatility for the industrial production. The two units are - TPU-C1, basic model - TPU-C3 advanced model with a fast and intuitive programming, they offer essential functions to correctly and quickly manage a tightening process and make it reliable: ■...

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Tightening automation solutions with torque/angle current control - 5

Functional LEDs. 2. Exclusive “SMART PRO EVO” Programming. Functionality and aesthetics combine in the control unit design, allowing practical access to the operating panel. These features together with the sturdiness make this unit perfect for a vertical clamp. eTensil is the unique screwdriver that allows changing the starting mode without modifying the mechanical configuration. ■ START Up MODES can be set on the control unit: - lever start - push to start - lever + push to start - “Latched lever” + push to start. Other functions can be activated / deactivated acting directly on the...

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Tightening automation solutions with torque/angle current control - 6

Performance and functions. Advanced programming. The advanced TPU-C3 control unit is equipped with all the features of the basic model. It guarantees the status control of the tool and of the assembly process with additional programming features. 6. Displaying of torque value. 7. Monitoring of the tightening angle. While TPu-C1 displays the OK / NOK status (in addition to the tightening time), the advanced TPU-C3 model displays the torque value at the end of each cycle together with time and angle values. Possibility to set up to 8 tightening programs with torque, angle and time...

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Tightening automation solutions with torque/angle current control - 7

The two control units compared tpu-C1 • 1 program to control tightening process and sequence • Automatic recognition of the tool and configuration • Screw counter - Poka Yoke system • OK / NOK: tightening result displayed • “Smart Thread” function • “Smart Speed” function • Min / Max tightening time control - Poka Yoke system • Settable untightening speed • Tighten screws with left thread. Optional function • 2 levels password: to protect the set parameters or totally block the system • Unit calibration • Available measurement units Nm / Lb / In. / Kgf.cm • Serial communication (RS232) •...

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Tightening automation solutions with torque/angle current control - 8

Production flexibility. Efficiency at hand. The user can manually programme various work processes on the tools themselves, without having to change the mechanical setup or having to deal with an external accessory. This strategic choice defines eTensil as one of the most advanced solutions in terms of efficiency and versatility. Torque/angle Signaling current control LEDs. This technology offers the possibility of adjusting the torque during operation. This can be done simply by changing the specific parameter on the control unit, which is the “smart core” of this range of solutions. In...

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Tightening automation solutions with torque/angle current control - 10

eTensil components are built to guarantee the highest levels of reliability and safety throughout the life cycle of any operation. The engineering involved in the mechanics, the cleanliness in the design and performance tests passed, all arise from Fiam’s wide Know-how of knowledge and specialist patents within the industrial tightening industry. 13. Latest generation brushless motor. 16. Connection cable screwdriver -control unit. Brushless motors are the avant-garde in efficient and consistent performance, due to their high-precision mechanics. eTensil has been designed in order to obtain...

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Tightening automation solutions with torque/angle current control - 12

Ergonomic design. Perfection in handling. eTensil design takes care of both appearance and functionality. Ergonomics has always been the central point of Fiam design and key strength in provided solutions. In perfect Italian style, the design also adheres to the combination of form and matter, with linearity and refined layout. 18. Reduced-effort start up. 19. Several models for different needs. 20. Noise level and comfort. The pressure required to activate lever start up is much lower than others available on the market. Reducing the effort the user needs to sustain over the course of the...

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Tightening automation solutions with torque/angle current control - 14

Fiam has always considered as a priority the safety of the working tools, which play a vital role in the assembly process. The eTensil project has grown into its current strategical importance over a long certification process that has involved collaboration between Fiam and three external laboratories in a series of “pre-compliance” tests. Fiam guarantees that its range of electric screwdrivers fully complies with latest electrical safety, EMC and ESD directives. 23. “Dust proof” construction. No sliding electrical contact in the brushless electric motors prevents carbon and blade dust...

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Tightening automation solutions with torque/angle current control - 16

2 = Maximum tightening torque in Nm A = Torque control with automatic shut off 90 = 90° angle model 30 = 30° angle model 2000 = Speed E8C2A-2000 = Electric screwdriver with torque/angle current control system E = Electric 8 = Power of motor in watt/10 C = Screwdriver C = Torque/angle current control system All screwdrivers are supplied with a working speed equal to 25% of the nominal one to guarantee tightening quality and precision. In order to obtain the nominal torque and speed range, it is necessary to set parameters following the instructions given in Use and Maintenance Manual. For...

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