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Nutrunner motors

Nutrunner motors
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Nutrunner motors

Product catalog summary
Overview
This document serves as a comprehensive guide to Fiam's tightening automation solutions, focusing on electric and pneumatic nutrunner motors, components, and accessories. These solutions are designed to enhance productivity and reliability in industrial settings, leveraging over 70 years of expertise in the industrial tightening process.
Nutrunner Motors
Fiam offers a variety of nutrunner motors, both electric and pneumatic, featuring different torque and tightening angle control technologies. These motors are suitable for assembling threaded elements in single or multi-spindle units and can be controlled manually or automatically. They are adaptable to various automated assembly line configurations, including rotary table machines and articulated robots.
Automation Components
The document details automation components such as fastening slides, screw feeders, support structures, and interconnection devices. These components are crucial for maintaining efficiency in automated workstations and should be selected based on application requirements, joint and screw types, production layout, and desired monitoring levels.
Available Nutrunner Motors
Several models of nutrunner motors are listed, each with different torque control technologies, including mechanical clutch, current control, built-in transducer and encoder, and slip clutch. Each model is specified with its torque range and control features.
eTensil Nutrunner Motors
eTensil motors are highlighted for their high performance and reliability, featuring torque control with a mechanical clutch and automatic shut-off. They are brushless, ensuring minimal maintenance and dust-free operation. The motors are designed for easy mounting and offer high silence and safety.
Technical Features
Detailed technical specifications for various nutrunner motor models are provided, including torque range, speed, motor technology, power supply, and interconnectivity options. Control units like the TPU-M1 and TPU-2 manage the tightening process with programmable settings and remote management capabilities.
Smart Pro Evo Programming
The Smart Pro Evo system offers programming capabilities, including features like soft start, settable speed, and various tightening strategies. It supports Industry 4.0 integration and offers extensive monitoring and control options.
Accessories and Additional Features
Available accessories and additional features for nutrunner motors include axial compensators, offset devices, and mounting flanges. Models with customized designs and additional functionalities like auto power-on are also available.
Specifications
The nutrunner motors feature a torque/angle current control system, with a torque range of 0.3 to 7 Nm and speeds from 55 to 2000 rpm. They utilize brushless motor technology, ensuring efficient performance and minimal maintenance. The motors are compatible with various control units, including TPU-C1 and TPU-C3, which offer advanced programming and monitoring capabilities.
Control Units
The TPU-C1 and TPU-C3 control units provide multiple tightening strategies, including torque control and angle monitoring. They support digital communication via RS-232 and Ethernet protocols, allowing integration with external devices and systems. The units feature programmable I/O, LED displays for process feedback, and support for multiple languages.
Offset Devices and Axial Compensators
Offset devices and axial compensators are essential for applications with small center-to-center distances or requiring axial compensation. These devices are compatible with motors up to 5 Nm and require specific adapters for installation.
Accessories and Additional Features
Various accessories are available, including anchoring plates, screw vacuum systems, and the Fiam HyperTerminal Kit for enhanced connectivity and data management. The motors and control units are designed for modular construction, allowing customization and adaptation to specific manufacturing needs.
Warranty and Maintenance
eTensil nutrunner motors come with an extended warranty of 24 months or 1,000,000 cycles. The document emphasizes the importance of following the use and maintenance manual to ensure optimal performance and longevity.
Technical Specifications
Pneumatic nutrunner motors are designed with air shut-off and axial compensators. They operate using lubricated compressed air and are suitable for high production rates with appropriate lubrication. The motors are available in various models with different torque ranges and speeds, and they comply with ISO standards for noise and torque measurements.
Standard Equipment
The standard equipment includes a clutch adjustment key, a supplementary clutch spring for specific models, a use and maintenance manual, and eco-friendly packaging.
Accessories
Available accessories include bits, sockets, couplings, hoses, filters, governors, axial compensators, and fixing flanges. These can be found in specific catalogues.
Models and Customization
Models can be customized with quick change chucks, modified flanges, different speeds, special clutches for left tightening control, and offset devices. These customizations are available upon request.
Torque and Speed
The torque range on soft joints varies across models, with specific Nm and lb values provided. Idle speeds are also specified for each model.
Noise and Air Consumption
Noise levels are measured according to ISO standards, and air consumption is specified in kg and lb for each model.
Installation and Maintenance
Installation instructions are provided in the use and maintenance manual. Torque values are indicative and can be influenced by various factors such as joint type, screw type, accessory used, and assembly conditions.
Additional Information
For further details and technical assistance, contact the Fiam Technical Service.
Overview
The document provides detailed specifications and functionalities of various fastening slides and related components used in assembly operations. It includes information on single and dual-stroke fastening slides, screw feeders, supporting structures, axial compensators, offset devices, and screw suction systems.
Single Stroke Fastening Slides
These slides are designed for compact dimensions and weight, suitable for robotic or manipulator applications. The SM 15 and SM 20 models are highlighted, with rail track sizes of 15 mm and 20 mm respectively. They support tightening torques up to 10 Nm and are compatible with nutrunner motors of specific diameters. The 'visible screw' function is available, allowing for precise screw engagement.
Dual Stroke Fastening Slides
The DM 15 and DM 20 models feature an additional approach stroke, facilitating the head's movement to the component. These slides also support a 'visible screw' function and are recommended for similar torque and motor specifications as single-stroke slides. The offset device allows for operations in tight spaces.
Compact Fastening Slides
Available in single or dual-stroke configurations, these slides are ideal for operations with limited space. They include the 'screw at sight' function to prevent screw fallback.
Screw Feeders and Selector Units
These units are pre-assembled and calibrated for specific screw types, enhancing productivity by ensuring continuous screw feeding. They are suitable for integration into existing or future production lines.
Supporting Structures and Hoppers
Designed to support screw feeders, these structures increase feeding capacity and maintain operational cleanliness. Available in vibratory or belt versions.
Axial Compensators
These devices reduce axial load on motors and ensure alignment during screw engagement. They are essential for operations involving multiple screws and are compatible with various nutrunner motors.
Offset Devices
These accessories facilitate access to tight or difficult-to-reach tightening points, ensuring accurate torque transmission.
Screw Suction System
Designed for automatic screw pick-up, this system is compatible with specific electric and pneumatic nutrunner motors. It includes a vacuum pump and features for energy saving and noise reduction.
Specifications and Components
The document outlines the components and specifications for assembling screws using Fiam's equipment. It includes a nozzle, a special screw suction head, a customized bit, a connection kit for eTensil electric nutrunner motors, and both electric and pneumatic nutrunner motors. A sample of screws or components must be sent to Fiam for evaluation and selection of appropriate bits.
Automatic Screw Presenters
NJR and OM automatic screw presenters are designed to feed various types of screws. NJR models can handle screws with shank diameters from 2 to 5 mm and lengths up to 18 mm, while OM models are for magnetizable steel screws from M2 to M6 with lengths up to 25 mm. Both models include a screw detection sensor and are supplied with a rail and magnetizing device.
Automatic Nut Presenter
The NE D nut presenter is designed for automatic pickup of hexagonal metal nuts, ensuring high production rates with adjustable speed. It uses special wrenches for nut pickup and retention.
MCA Automatic Tightening Modules
These modules are ready for integration into existing production layouts to increase capacity. They include a nutrunner motor, fastening slide, customized screw-retaining head, and a screw feeder. The modules are compatible with collaborative robots and feature easy programming and setup. They ensure quality assembly and safety by preventing the screw tip from being exposed during handling.
Contact Information
Fiam Utensili Pneumatici S.p.A. is based in Vicenza, Italy, with branches in France, Spain, and Germany. Contact details are provided for each location.
Environmental and Quality Certifications
The document mentions Fiam's commitment to quality and environmental management, with certifications in these areas.
Request for Quotation
Fiam offers a free quotation service through their Data Entry 4.0 configurator available on their website, providing a "turnkey" solution for automating tightening processes.
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Catalog excerpts

Nutrunner motors-1

tightening automation.Innovating productivity, enhancing reliability. pram. • Electric and pneumatic nutrunner motors • Components and accessories for automation

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Nutrunner motors-2

SOLUTIONS FOR TIGHTENING AUTOMATION Efficient, fast and safe production cycles. Innovation in automatic production processes draws on over 70 years’ specialist knowledge of the ins and outs of the industrial tightening process in its every form. A solid and exclusive foundation on which Fiam designs and manufactures all its solutions that integrate effectively into any Smart production. • NUTRUNNER MOTORS Electric or pneumatic, with different torque and tightening angle control technologies, they are used to assemble any threaded element, in single- or multi-spindle tightening units to assemble...

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Nutrunner motors-3

• AUTOMATION COMPONENTS From fastening slides to screw feeders, from support structures to the several interconnection devices, all accessories necessary and functional for the efficiency of the automated workstation. Solutions for tightening process automation ensure consistent performance over time, even under the most demanding operating conditions, and must be chosen according to the application, the type of joint and screw, the production layout and the required production rates, as well as the level of monitoring and control desired over the production cycle. Application of nutrunner motors...

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Nutrunner motors-4

• With torque control by MECHANICAL CLUTCH and automatic shut-off With torque/angle control by BUILT-IN TRANSDUCER AND ENCODER • With torque/angle control by BUILT-IN TRANSDUCER AND RESOLVER

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Nutrunner motors-5

Electric eTensil nutrunner motors • with mechanical clutch and automatic shut-off • with torque/angle control by current control Electric E MCB nutrunner motors • with torque/angle control by current control • with torque/angle control with built-in transducer and encoder Electric X-PAQ nutrunner motors • with torque/angle control with built-in transducer and encoder Electric MCB nutrunner motors • with torque/angle control with built-in transducer and resolver Pneumatic MC and MS nutrunner motors • with mechanical clutch and automatic shut-off • with slip clutch • without clutch Automation components...

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Nutrunner motors-6

eTensil electric nutrunner motors Torque control: with mechanical clutch The innovative electric nutrunner motors eTensil ensure high levels of performance and reliability with maximum safety given their low voltage operation and perfect thermal insulation. They stand out for: Torque control with mechanichal clutch and automatich shut-off. This ensures high repeatability – in other words a low Mean Shift value – even when faced with a variable joint softness level Brushless motors are the avant-garde in efficient and consistent performance, due to their high-precision mechanics The absence of...

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Nutrunner motors-7

Control type Torque range Speed Motor technology ESD certificates Power supply Clamping diameter Overall length Weight Flange Torque control with mechanical clutch and automatic electric power shut-off 0,3 4 4,5 Nm / 2.6 4 39.8 in lb ✓ HIGH / LOW with TPU-2 unit ✓ Adjustable with TPU-M1 unit up to 50% of max speed Accessory drive Accessory drive front threaded Axial compensation Offset device Reversible models Cable Modular construction Custom models Quick-change chuck (bits, wrenches, etc.) e.g. F 1/4" M 21.7 x 1 LEFT-HAND (for axial compensators, screw vacuum heads, other devices) - Digital...

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Nutrunner motors-8

8 = Power of motor in watt/10 MC = Motor E8MC4A-650 = Electric nutrunner motor with torque control by mechanical clutch 4 = Max torque in Nm A = Automatic power supply shut-off 650 = Speed Legend Starting system Reversibility: all models are suitable for tightening and untightening operation Remote start ♦ Tools speed range varies according to the unit used: - with TPU-2, the LOW (slow) speed is approximately equal to 80% of the max speed indicated in the table and can only be set through the LOW/HIGH (slow / fast) speed setting. For untightening operations, only HIGH speed is available with...

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Nutrunner motors-9

AXIAL COMPENSATORS Axial Applied force Applied force compensation - initial stroke maximum stroke stroke [mm] [N] [N] Quick-change chuck output 680601080 1/4” (DIN 3126 - F 6,3) Quick-change chuck output 680601082 1/4” (DIN 3126 - F 6,3) Quick-change chuck output 680601083 1/4” (DIN 3126 - F 6,3) OFFSET DEVICES - For use of the offset device, it is necessary to order the adapter - code 687029248 - The offset device can be used with motors up to 5 Nm. Offset device for very small centre-to-centre distances code 680601185 R 9,75

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Nutrunner motors-10

eTensil electric nutrunner motors Torque/angle current control system The innovative control system that distinguishes these brushless electric nutrunner motors is in great demand in assembly lines where components to be assembled include several variants are processed which imply, with the different geometries and different types of screws, extreme operational flexibility. With these motors various assemblies are possible with different parameters of torque, speed, etc. and therefore they can be used for different applications: the same tightening module can tighten the same screw on different...

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Nutrunner motors-11

Control type Torque range Speed Motor technology ESD certificates Power supply Clamping diameter Weight Fixing Flange Accessory drive Torque/Angle by current control 0,3 4- 7 Nm / 2.6 4 61.9 in lb 55 4 2000 rpm Brushless Quick-change chuck (bits, sockets etc.) Hex F 4” Axial compensation Offset device Reversible/No Reversible models Modular construction - Digital electrical I/O signals for communication with external devices (e.g. PLC) - Ethernet protocols: REST API, OPC UA, Cloud connectivity (with accessories available upon request) Safe and cost-effective management of maintenance activities...

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Nutrunner motors-12

OTHER MODELS AVAILABLE: with 120V operation or equipped with auto power-on functionality, which allows the unit to be automatically switched on to manage the entire workstation with a single main switch. • TPU-C1 AutoPowerOn. Code 686200121 • TPU-C3 AutoPowerOn. Code 686200115 • Control units are fitted with cable and European plug (TPU-C1 and TPU-C3), • Use and maintenance manual • The unit is equipped with American plug (TPU-C1-120V and TPU-C3-120V) • Eco-friendly packaging adjustable tilt foot • Anchoring plate to mount the TPU unit on any surface. Supplied complete with screws and can be...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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