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Easydriver CA screw feeding system

Easydriver CA screw feeding system
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Easydriver CA screw feeding system

Product catalog summary
Overview: The document discusses advanced handheld tightening systems with automatic screw feeding, designed to boost productivity and ergonomics in industrial environments. It emphasizes integration with Industry 4.0 solutions and a quick return on investment.
Key Features:
  • Eliminates manual screw handling, reducing cycle times by 35% and enhancing productivity.
  • Automatic screw feeding for continuous supply, suitable for large and medium batches.
  • Ergonomic design to minimize operator fatigue and improve usability.
Industry 4.0 Integration: Compatible with plant management systems, potentially qualifying for tax incentives, and offering time and cost savings.
Return on Investment: Example provided of a 98-day payback period with a production rate of 2,000 pieces per day.
Ergonomic and Operational Benefits:
  • Available in pneumatic or electric versions with adjustable tightening parameters.
  • Features include low noise levels, easy clutch adjustment, and high-precision mechanics.
  • Programmable screw recall and efficient grip positions enhance operational efficiency.
Screw Feeding Technology:
  • Vibrating bowl and segment conveyor systems ensure high autonomy and prevent jamming.
  • Integrated PLC and remote management capabilities for easy parameter adjustments.
  • Safety features include a key-locked access door and safety sensors.
Product Variants: Various models available, including dual bowls for handling different screw types and sizes, ensuring application flexibility.
Specifications: EasyDriver ED S screw feeder offers a quieter alternative to vibrating bowls, with a segment conveyor for optimal screw alignment and delivery. It includes a 2-liter tank capacity and a low-level sensor for continuous operation.
Procedures and Controls: Integrated PLC manages machine parameters, supporting remote modification and real-time monitoring for process optimization.
Interconnectivity and Industry 4.0: Equipped with Modbus TCP/IP protocol for connectivity with factory management systems, enabling remote management and monitoring.
Tightening Devices: Describes air and electric screwdrivers with features like automatic bit ejection and ergonomic design, offering torque and angle control for precise tightening.
Recommendations and Best Practices: Emphasizes using the correct screwdriver type and configuration, highlighting ergonomic accessories and regular maintenance for optimal performance.
Conclusion: EasyDriver screw feeders are advanced systems designed for efficient and reliable screw feeding and tightening, supporting integration into modern manufacturing environments.
eTensil Electric Auto Feed Screwdrivers: Highlights innovative features, specifications, and operational capabilities, focusing on high performance, reliability, and safety.
Specifications: Features torque control with a mechanical clutch, brushless technology, and modular construction for durability.
Control Units: Details various control units offering programmability and monitoring capabilities, supporting Industry 4.0 integration.
Programming and Monitoring: Supports multiple tightening strategies with remote management and integration with external PLCs.
Warranty and Maintenance: Extended warranty of 24 months or 1,000,000 cycles, with limited maintenance due to brushless technology.
Applications: Suitable for various assembly applications, offering flexibility in torque, speed, and other parameters.
Advanced Features: Includes real-time monitoring and diagnostics, with touchscreen panel management.
AC-TM System: Focuses on torque and angle control with WIZARD programming for tightening strategies, offering comprehensive visualization and data storage capabilities.
Tool and System Configuration: Describes configuration of handheld tightening systems with electric screwdrivers, emphasizing precision and versatility.
Additional Equipment and Accessories: Includes various models and accessories like screw feeders and ergonomic pistol models.
Fiam Tightening Solutions: Provides technical specifications and connectivity options, covering control units, screw feeders, and interconnection systems.
IoT and Cloud Integration: Enables data exchange and remote management through cloud platforms, supporting protocols like OPC-UA.
Ergonomic Tools: Includes reaction arms designed to improve ergonomics and reduce operator fatigue.
Additional Accessories: Mentions accessories like the eTensil IOT Adapter and connectors for enhanced functionality and connectivity.
Rotary Clamp for CA Autofeed Screwdrivers: Designed for use with Fiam arms, allowing tool rotation and enhancing operator grip.
BA75 Balancing Arm: Supports tools with high accuracy, maintaining tool perpendicularity to the workpiece.
LED Indicator and Light Towers: Provide immediate feedback on the tightening process.
TOM Monitoring Unit: Used for real-time verification of the tightening process.
Supporting Structures and Hoppers: Enhance cleanliness and functionality of EasyDriver feeders.
Configurations and Automation: EasyDriver screw feeders can be integrated into automated systems for productivity benefits.
Quotation and Contact Information: Fiam provides a configurator for customized solutions and contact details for their offices.
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Catalog excerpts

Easydriver CA screw feeding system-1

Tightening automation. Productivity and ergonomics within your reach. Handheld tightening system with automatic screw feeding

 Open the catalog to page 1
Easydriver CA screw feeding system-2

HANDHELD TIGHTENING SYSTEM WITH AUTOMATIC SCREW FEEDING To save you time and money. The time needed for tightening becomes more and more essential for increasing productivity: tightening solutions with automatic screw feeding are the correct answer for setting up workstations which strongly increase productivity, allowing a return on the investment in just a short time. This is why: The manual phases involving picking up the screw and positioning it correctly on the workpiece are eliminated They are ideal to tighten large and medium batch of equal screws They guarantee a continuous supply of...

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Easydriver CA screw feeding system-3

With regard to the return on investment, here below we describe the example of one of our customers and how the tightening system with automatic screw feeding has modified their production times with tangible benefits. 2 Right insert pick-up 3 Right insert placement 5 Screw positioning on screwdriver 7 Tightening screw 1 on insert 9 Screw positioning on screwdriver 11 Tightening screw 2 on insert 12 Left insert pick-up 13 Left insert placement 15 Screw positioning on screwdriver 17 Tightening screw 3 on insert 19 Screw positioning on screwdriver 21 Tightening screw 4 on insert 22 Component placement...

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Easydriver CA screw feeding system-4

HANDHELD TIGHTENING SYSTEM WITH AUTOMATIC SCREW FEEDING Together with the high productivity given by the automatic screws feeding that present directly on the tightening point, these latest generation systems allow precise, reliable and constant assembly, cycle after cycle in every production sector. Designed and built entirely by Fiam, they are: ^ available with pneumatic or electric technology ^ equipped with different levels of tightening parameters (torque / angle / time), to be chosen according to production needs ^ they monitoring assembly cycles with Poka Yoke systems ^ characterized by...

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Easydriver CA screw feeding system-5

Pistol grip For vertical tightening points, is equipped with “multi-position” suspension device to facilitate the best tool balance. The systems are very quiet especially with electric automatic screwdrivers. High-precision mechanics and modularity Easy and fast clutch adjustment In pneumatic and electric eTensil automatic screwdrivers,to increase or decrease tightening torque you can adjust from the outside and therefore without intervening inside the screwdriver, through a protected access device. The careful design ensures the reduction to a minimum of the torque dispersion transmitted by...

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Easydriver CA screw feeding system-6

VIBRATING BOWL Screw feeders They manage the entire working cycle with great flexibility: they manage tightening sequences quickly and easily, customizing them to the different applications. The INTEGRATED PLC or PORTABLE, governs all machine parameters according to the assembly needs. Tightening devices • Forward bit stroke (patented) • Telescopic To tighten all kinds of screws on any component geometry and with maximum speed and without effort. TELESCOPIC DEVICE Type of screwdriver They meet every need in terms of tightening accuracy. Extremely sturdy, Fiam screwdrivers guarantee constant performance...

 Open the catalog to page 6
Easydriver CA screw feeding system-7

VIBRATING BOWL SEGMENT CONVEYOR EasyDriver ED S - Silent Feeder EVEN WITH PISTOL GRIP: FORWARD BIT STROKE DEVICE CTRIC TORQUE/ANGLE BY CURRENT CONTROL TORQUE/ANGLE CONTROL BY BUILT-IN TRANSDUCER AND ENCODER CONTROL UNIT CONTROL UNIT CONTROL UNIT CONTROL UNIT

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Easydriver CA screw feeding system-8

Easy screw feedersScrew feeding technology: vibrating bowl High working autonomy The vibrating bowl of models available, ensure different working autonomies and the vibrator timed system, managed by the PLC, automatically stops screw feeding when not needed thereby reducing the consumption of electricity The high selection speed allows to reach high screw feeding frequencies; the screw shooting in a closed chamber ensures a low noise level and there are no compressed air dissipations and any screw jam is eliminated The 'overload' photocell makes sure no screws get jammed in the selection duct...

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Easydriver CA screw feeding system-9

ED S screw feeders - Silent Feeder Screw feeding technology: via segment conveyor High working autonomy The tank capacity of about 2 liters guarantees high working autonomy. Inside the tank there is an integrated sensor that activates a visual signal on the portable PLC screen of the feeder, which will start flashing when the screws are to be loaded. No jamming When activated, the “too full” photocell blocks the tilting blade, interrupting the loading of the screws. Maximum silence The screw is fed by the movement of a segment conveyor inside the tank that aligns the screws and sends them towards...

 Open the catalog to page 9
Easydriver CA screw feeding system-10

Feeds screws optimally without jams. Vibrating bowl: Circular, 240 mm in 0 Screws: For screws between 10 and 35 mm in lenght Key: 1 x 240 mm 0 bowl feeds an air/electric • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. Upon request: • Basic structure to support the feeder, equipped with aluminum base plate already prepared with the holes that allow to fix the suitable feeder on it. With aluminum profiles with channels for cables and tube bundles inside the slots positioned under the support surface, is available with support adjustable feet in height...

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Easydriver CA screw feeding system-11

EasyDriver ED B M 1|1 screw feeder Used when the job involves large screws and also in the event of high production rates to allow the system to run unaided for longer. Screws: For screws between 35 and 60 mm in lenght Key: MAXI 1|1 = 1 x 420 mm 0 bowl feeds • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. Upon request: • MAXI structure to support the feeder, equipped with aluminum base plate already prepared with the holes that allow to fix the suitable feeder on it. With aluminum profiles with channels for cables and tube bundles inside the slots...

 Open the catalog to page 11
Easydriver CA screw feeding system-12

EasyDriver ED S screw feeder - Silent FeederrUsed as a much quieter alternative to vibrating bowls, is equipped with a segment conveyor that loads, aligns and sends the screws to an inclined rail optimally and without jamming. Tank: 2 Lt capacity (Approx. 2000 screws M4x16 DIN912 type) • Screw shank 0= min 3 mm - max 5 mm (6 mm to be evaluate depending on application) No wood screws with deep thread and sharp point. No screws with loose or captive washers. the tank feeds an air/electric screwdriver • Low level sensor: device for the bowl feeder indicates when the bowl needs screw reloading. Upon...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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