Solutions for the Production of Solids One Partner. Maximum Efficiency. Solutions for the Production of Solids MF | 1
Open the catalog to page 1COMPACTING together ** from lab to production 4 together - from lab to production Faster time-to-market with a holistic process partnership Qualified Experts-Database The foundation for efficient production of solids 8 R&D Solutions: The Reliable Path to Market Readiness Data-driven. Scalable. Safe. Understanding powders before production begins Process development close to production Production-related galenics for direct scale-up Our formula for your efficient research Better together - from lab to production For more than 75 years, Fette Compacting has been redefining precision in industrial...
Open the catalog to page 2Faster time-to-market with a holistic process partnership Research and Development <§§><w Production Extended range of services along the process chain: Formulation Development Knowledge Base QED > Concentrated expertise: Access to more than 75 years of tableting experience > Confident decisions: The digital foundation for your well-informed process planning Formulation Development > Formulation consulting: Expert support backed by pharmaceutical expertise > Understand your materials: Precise characterization of your active ingredients and excipients Process Development > Test without risk: Emulator-based...
Open the catalog to page 3Quality is not a coincidence — it is built into the design Excellent tablets are the result of systematic planning, which is why we embrace Quality by Design (QbD). By understanding all key production elements and material properties, we ensure that quality is not just checked at the end of production, but is embedded in the product from the very beginning.. Qualified Experts-Database by Fette Compacting For robust processes, we examine the interactions between Critical Material Attributes (CMAs), Critical Process Parameters (CPPs), and Critical Quality Attributes (CQAs). By understanding how...
Open the catalog to page 4R&D Solutions: The Reliable Path to Market Readiness Data-driven. Scalable. Safe. Powder Compaction Analyzing Unit F Lab 10 Understanding powders before production begins The path from the first formulation idea to industrial production is complex and often fraught with risk. Critical questions arise: Will the powder behave on the highperformance machine the same way as in the lab? Are the processes stable and economically scalable? To avoid costly errors in tableting, full transparency into material properties is essential. The F Lab 10 characterizes the compaction behavior of powders with minimal...
Open the catalog to page 5The scale-up from lab to production is a critical phase. Simulators reach their limits here because they can only replicate complex physical effects to a limited extent. Our emulators, by contrast, faithfully reproduce the physics and mechanics of production-scale machines - without tying up valuable capacity on your high-performance equipment. The advantages: You reliably validate critical parameters and analytical methods, save expensive active ingredients, minimize scale-up risks, and transfer the data directly to the production line. Precision in Continuous Dosing The FE CPS Process Emulator...
Open the catalog to page 6The 102i tablet press is the ideal solution for lab operation and galenical development. All parameters determined in the lab can be directly transferred to production-scale machines. Number of layers max. tablet output max. tablet output Pmax® max. tablet diameter Die (D) / Segments (S) Number of punch stations Punch type Tablet output units/h Max. compression force 1* Max. compression force 2* Max. tablet diameter Max. filling depth 1st layer** Pitch circle diameter Turret rotation speed min. max. (laboratory operation) Die diameter Die-/segment height Punch shaft diameter Punch length Upper/lower...
Open the catalog to page 7R&D Services Our formula for your efficient research With Fette Compacting’s R&D Services, you expand your capabilities in pharmaceutical development. Whether you face a specific challenge or want to optimize your entire development process: Our experts support you with in-depth know-how and cuttingedge infrastructure. We flexibly support you wherever you need it: from the first material analysis through the development and optimization of formulations to reliable transfer into production. You benefit from fast results, proven strategies, and a collaborative partnership that frees up your resources...
Open the catalog to page 8Services for Production Close to your machine – just like you Our Production Services provide holistic support for your tablet presses and production lines – from seamless commissioning through ongoing maintenance to data-driven process optimization. Complex products and stringent regulatory requirements place the highest demands on operations, so you need a partner who understands your machines down to every detail. With worldwide support, fast spare parts supply, and predictive maintenance, we ensure that your machines operate at peak efficiency, in full regulatory compliance and with maximum...
Open the catalog to page 9FE CPS The new standard in Continuous Direct Compression Pharmaceutical solid dosage production is undergoing a paradigm shift: The transition from classic batch processing to Continuous Manufacturing delivers considerable efficiency and quality gains. Until now, complex systems with large footprints have been a barrier to adoption. This is precisely where Fette Compacting steps in, rethinking Continuous Direct Compression from the ground up. With the FE CPS, we introduce a groundbreaking solution based on a rigorous Quality by Design approach. Instead of large mixing tanks and complex transfer...
Open the catalog to page 10ePAT Integrated process analytics for Continuous Manufacturing and batch production Whether you produce continuously with the FE CPS or use classic batch processes: Our embedded Process Analytical Technology (ePAT) enables seamless in-line monitoring of critical quality parameters during ongoing production. Near-infrared (NIR) sensors monitor powder blend homogeneity (Blend Uniformity) and Tablet Uniformity, detecting quality deviations in real time. This prevents the late rejection of entire batches, minimizes waste, and represents a decisive step toward Real-Time Release. Blend Uniformity The...
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