ABG - Active Belt Grinder

ABG - Active Belt Grinder

ABG - Active Belt Grinder

Product catalog summary
Overview
The ABG Active Belt Grinder is an innovative solution designed to automate the surface processing of small and medium-sized workpieces. It is suitable for high-quality finishing of various items such as fittings, spectacle frames, implants, door handles, and small automotive cast parts. The unit is floor-standing and can be integrated into a robot cell, enhancing product quality and process reliability.
Surface Finishing Processes
The ABG supports grinding, deburring, and polishing across a wide range of materials including steel, aluminum, titanium, magnesium, carbon, plastic, wood, ceramics, and coconut fiber.
Technology and Features
The grinder features patented technology with passive safety and high-speed control. It includes a mechatronic actuator and sensor element for high process reliability, a force-sensitive actuator, and mechanically decoupled belt tension. The system is easy to integrate with standard interfaces, providing continuous feedback on contact situation, position, and force for seamless quality control.
Flexibility and Adaptability
The force can be adjusted from 10 N to a maximum of 250, 500, or 800 N, depending on the workpiece requirements. This allows for maximum power and performance customization.
Specifications
  • Max. force (push): 10 N up to Standard 250 N (optional up to 500 N/800 N)
  • Stroke: 48.0 mm
  • Dimensions: 1,170 x 770 x 1760 mm
  • Dead weight: 450 kg
  • Power supply: AC 380 – 500 V, 16 A, 50 – 60 Hz
  • Air consumption: 20 l/min
  • Ambient temperature: +5 to +40°C
  • Communication Interface: Standard Ethernet TCP/IP, optional Ethernet IP, DeviceNet, Profibus, ProfiNet, Analog I/O
Special Benefits
  • In-built active tolerance compensation
  • Precisely adjustable process forces
  • Continuous monitoring of process forces
  • Prevents sanding marks
  • Reduces the number of process steps
  • Ensures reproducible quality
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Catalog excerpts

ABG - Active Belt Grinder-1

ABG ACTIVE BELT GRINDER This innovative complete solution flexibly automates the reliable surface processing of small and medium-sized work pieces. The ABG is an active sensitive belt grinder that provides a custom solution for the automated high-quality finishing of fittings, spectacle frames, implants, door handles and small cast parts for the automotive industry, etc. The floor-standing unit can be easily integrated into a robot cell. Close problematic automation gaps while at the same time improving your product quality – and create processes that are reliable, economical and perfectly reproducible. Surface finishing processes: Grinding, deburring, polishing All materials: Steel, aluminum, titanium, magnesium, carbon, plastic, wood, ceramics, coconut fiber... PATENTED TECHNOLOGY perfect feeling

 Open the catalog to page 1
ABG - Active Belt Grinder-2

Passive safety and high-speed control Mechatronic actuator and sensor element offering high levels of process reliability thanks to the robust mechanical design plus integrated passive safety and high-speed control. Straightforward system integration and seamless quality control Amazingly easy to integrate using standard interfaces. The contact situation, position, and force are all fed back continuously, resulting in seamless quality control. Force-sensitive actuator and mechanically decoupled belt tension High level of process reliability thanks to the ingenious combination of mechatronic actuator/sensor element,...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.