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MIP 6 index batch tempering

MIP 6 index batch tempering

MIP 6 index batch tempering

Product catalog summary
Overview: Ferrite's indexing batch tempering system significantly reduces the tempering time for frozen products such as meat, fish, poultry, fruit, and bakery items from days to minutes. It can process up to 13,000 pounds of product per hour at zero degrees Fahrenheit (-18 degrees Celsius).
Key Features:
  • Precision Control: The system allows precise control of product temperature, enhancing further processing like slicing and molding.
  • Flexibility and Efficiency: Enables on-demand tempering, eliminates the need for tempering rooms, and improves product quality and yield.
  • Remote Troubleshooting: Ferrite technicians can troubleshoot the system remotely via modem access to PLC controls.
  • User-Friendly Software: The system uses industry-proven Ferrite software and Allen-Bradley controls.
System Components:
  • Basic System: Includes a 4x4x6-foot cavity with an oscillating conveyor, up to two microwave transmitters, and loading/unloading conveyors.
  • Optional Expansion: An 8-foot cavity is available for applications requiring more transmitters.
  • PLC Control: The transmitter is managed by a PLC processor, ensuring constant power operation and providing status information and fault diagnosis.
Operational Highlights:
  • Continuous Operation: Supports up to 24 hours of continuous tempering with cleaning periods at the end of each shift.
  • Production Throughput: At 75 kW, throughput varies based on product lean percentage, with estimates provided for different temperatures.
  • Sanitation and Safety: The system is washdown safe, and interlocking access doors meet safety standards, including CE compliance.
Technical Specifications:
  • Electrical Input: 480 volts, 3 phase, 50/60 cycles, 103 KVA.
  • Microwave Output: 75 kW, 915 MHz, 0.9 power factor.
Customization: The system design can be tailored to meet specific customer requirements.
Contact Information: Ferrite Microwave Technologies, LLC, Nashua, NH. Toll-free: 800-854-1466, Tel: 603-881-5234, Fax: 603-881-5406, Website: www.ferriteinc.com
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Catalog excerpts

MIP 6 index batch tempering-1

Ferrite Index Batch Tempering Takes Frozen Products from Zero to 28 Degrees in Minutes, Not Days! Precision Tempering Control from Ferrite Greatly reduce tempering time for frozen meat, fish, poultry, fruit or bakery products from days to minutes with Ferrite’s indexing batch tempering system. Temper up to 13,000 pounds of zero degree Fahrenheit (-18 degrees Celsius) product per hour. Microwave tempering enables precise control of product temperature for further processing, such as slicing, dicing, forming, and molding. Simplify the Tempering Process The MIP 6 simplifies the food tempering process. It eliminates rooms and racks, along with the resulting sanitation issues and brings precision to your food processing procedures. Microwave tempering gives you control over the production process and helps you plan both input and output on a daily, weekly or monthly basis. Product quality and yield are improved and drip loss is minimized. Flavor and protein compounds remain in the product and are passed along to the consumer. Controlled temperature rise and predictable end temperature ensures processing flexibility. MIP 6 Highlights • Adds flexibility to processing by allowing tempering on demand • Allows predictable product ending temperature • Eliminates the need for tempering rooms or racks • Improves quality and yield • Allows remote system troubleshooting by Ferrite technicians via modem access to PLC controls • Industry proven, user-friendly Ferrite system software and Allen-Bradley controls A Complete System The basic system consists of a 4-foot by 4-foot by 6-foot long cavity with an internal oscillating conveyor, up to two dependable microwave transmitters, a loading conveyor, and an unloading conveyor. Precise final product temperature control is maintained with simple power on-time or transmitter power adjustments. For applications where three or four transmitters are required, an optional 8-foot long cavity is available. Precise Computer Control The transmitter is controlled by a Programmable Logic Controller (PLC) processor. The PLC operates the control software for the transmitter. The PLC processor enables constant power operation at preset power levels. It also provides a digital display of status information including actual versus set point power, and fault diagnosis. Warranteed For Dependability The MIP 6 is covered by a full one-year warranty. Both in- and out-of-warranty service support is provided by Ferrite Certified field technicians.

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MIP 6 index batch tempering-2

Specification Details Typical Production Throughput at 75 kW from 0 Degrees Fahrenheit Starting Temperature. Throughput amounts are estimates. Actual results may vary. Electrical Specifications (per Transmitter): United States: INPUT LOAD MICROWAVE OUTPUT 50/60 cycles 0.9 power factor Reliable, Dependable Industrial Systems Applications include up to 24 hours of continuous tempering operation, with a cleaning period at the end of each shift, 7 Product Tempering Process A 20-inch wide positive drive, articulated belt loads material onto the cavity conveyor and into the tempering cavity. After...

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