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Horizontal Boring Mills

Horizontal Boring Mills
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Horizontal Boring Mills

Product catalog summary
About Fermat
Fermat is a prominent European supplier of metalworking and processing equipment, with operations in six countries and production sites in the Czech Republic and Slovakia. Founded in 1993, the company specializes in Horizontal Boring Mills and achieved a turnover of 57 million Euros in 2008. Fermat focuses on high-performance, precision, and competitive pricing.
Horizontal Boring Mills, Floor Type
The Floor-Type Horizontal Boring Mill WRF features a Movable Slide Ram and Movable Spindle, providing powerful milling and drilling capabilities with high precision. It supports modular configurations with additional axes and clamping options and is equipped with HEIDENHAIN, Fanuc, or Siemens control systems.
Technical Specifications
The WRF models (130, 150, 160) differ in spindle diameter, motor power, and travel ranges. They offer high spindle RPM, significant spindle torque, and precise positioning accuracy, supporting various machining processes such as milling, boring, and threading.
Construction Design
The machine's construction includes a robust bed made of gray cast iron, a column with X-braced welded construction, and a headstock with a modern servomotor, ensuring maximum rigidity, precision, and vibration absorption.
Control Systems and Motors
The machines use Heidenhain, Siemens, or Fanuc control systems with linear encoders for accuracy. Servomotors enable autonomous movement across axes, and a switchboard houses all electric control elements.
Special Accessories
Fermat offers rotary tables, clamping plates, and various milling heads as optional accessories, enhancing the machine's versatility and precision in handling different workpieces.
Machining Parameters
The document provides detailed machining parameters for sideways and face milling, highlighting the machine's capability to handle low alloy steel with high efficiency and precision.
Overview
The document provides detailed technical specifications and features of horizontal boring mills, specifically the WFT and WRFT series, designed for precision milling and drilling with high operational variability and modern control systems.
Specifications
The document outlines the specifications for different models, including spindle diameter, spindle taper, motor power, and torque. It also details the working ranges for horizontal and vertical travel, rapid traverse speeds, and table dimensions.
Construction Design
The construction of the machines involves X-braced welded assemblies for maximum rigidity. The rotary table and ram are designed for high load capacity and precision, with features like cross roller taper bearings and linear positioning scales.
Machining Capabilities
The document lists machining parameters for sideways and face milling, highlighting the power, speed, and torque capabilities of different models.
Control Systems
The machines are equipped with advanced control systems like Heidenhain, Siemens, and Fanuc, which coordinate the movement of multiple axes and peripheral tools.
Additional Features
The document mentions optional accessories such as automatic tool changers, coolant systems, and special milling heads, enhancing the machines' versatility and efficiency.
Technical Specifications
1. Universal Milling Head UHM 26: Manually joined to the spindle with manual positioning and automatic clamping/unclamping of tools. Maximum revolutions: 3000 RPM, Power: 26 kW, Torque at 150 RPM: 1600 Nm. Tool standard: ISO 50 – DIN 69871, Pull Stud: DIN 69872.
2. Automatic 90° Angle Head PHA 37: Maximum revolutions: 3000 RPM, Power: 37 kW, Torque at 150 RPM: 1200 Nm. Tool standard: ISO 50 – DIN 69871, Pull Stud: DIN 69872.
Machine Accuracy
Fermat HBM machines are designed for high precision, achieving twice the precision of other market machines. Positioning accuracy is 0.01mm/1000mm, and repeatable positioning accuracy is 0.005mm/1000mm.
Reference Machines
1. Slovakia, STROJE A MECHANIZMy, WRF 130 CNC: X=6200 mm, Y=3000 mm, Z=900 mm, W=730 mm.
2. Czech Republic, VÍTKOVICE MECHANIKA, s.r.o., WRF 130 CNC: X=8600 mm, Y=2500 mm, Z=900 mm, W=730 mm.
3. Estonia, AS E-PROFIL, WRFT 130 CNC: X=4200 mm, Y=2500 mm, Z=900 mm, W=730 mm.
4. Sweden, Axcel Components, WRF 130 CNC: X=14100 mm, Y=3000 mm, Z=900 mm, W=730 mm.
5. France, CENTRE MACHINE OUTILS INDUS, WRF 130 CNC: X=7400 mm, Y=2500 mm, Z=900 mm, W=730 mm.
6. Poland, ZUGIL, S.A., WRF 130 CNC: X=15000 mm, Y=3000 mm, Z=900 mm, W=730 mm.
7. Italy, G.E.I. MACHINE TOOLS, s.r.l., WRF 130 CNC: X=8000 mm, Y=3000 mm, Z=900 mm, W=730 mm.
Contact Information
FERMAT Group, a.s., Průmyslová 11, 102 00 Prague 10, Czech Republic. Telephone: +420 277 009 601, Fax: +420 277 009 626, E-mail: [email protected], Website: www.fermatmachinery.com
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Catalog excerpts

Horizontal Boring Mills-2

ABOUT FERMAT About FermatHorizontal Boring Mills, Floor TypeHorizontal Boring Mills, Table TypeReference Machines e rence Machines > Republic, FERMAT is right now one of the leading suppliers of metal working and processing equipment on the European marketplace. The company has about 400 employees and achieved an annual turnover of 47 million Euro in 2007 and 57 million Euro in 2008. FERMAT was established in 1993 as a over the following years, FERMAT decided to modernizing used Horizontal Boring Mills into the development and subsequent manufacture of its own high-end professional product -...

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ABOUT FERMAT ABOUT FERMAT 2 2 > 20 minutes from Prague Airport 2 2 2 > 90 minutes from Prague

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Floor-Type Horizontal Boring Mill WRF, with a Movable Slide Ram and a Movable Life Spindle, is its powerful milling and drilling chip removal higher precision then other machines available variability and rapid setup through the use of Peripheral Tools and Accessories.when the Rotary Table is added to the machine. Several Clamping Plates can be joined together, The basic model of the machine comes with a HEIDENHAIN iTNC 530 System, HEIDENHAIN Scales, Fanuc 31i, Siemens 840D. Workpieces can be clamped either on the The main working purpose of the machine is chip removal from spacious and weighty...

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The construction of the column and the slides form a unique X-braced welded construction. Maximum rigidity and firmness of such a unison is achieved through the process of thermal stabilization, which ultimately also leads to increased precision and rigidity of the metal-working procedure. > FLOOR TYPE FLOOR TYPE Cast from special ductile iron, the Spindle Box contains a Ram Travel Drive, a Life Spindle and a Two-Speed Gearbox, which is guided automatically by spindle revolutions. A modern Servomotor is used to control the fluency of revolutions. > ensured. The bed of the machine is made of gray...

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column, via a console. This enables its horizontal movement together with the column. Inside the cabin, there is the Main Control Panel and a Prepared switches. > achieved. > FLOOR TYPE FLOOR TYPE An integral part of the machine is a Hydraulic Aggregate used for clamping and unclamping of a tool from the spindle. On the front side, there is a liquid level gauge, with a thermometer, for visual level and temperature checks of oil in the tank.amounts of lubricant. > a rack, with two pinions, that are in a Master-Slave >

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Control System Linear Encoders, Heidenhain > As a control system, there is either a Heidenhain iTNC 530, a Siemens Sinumerik 840 D, or a Fanuc 31i equipped with an LCD display, an operating panel with a keyboard, and an electronic hand-wheel. The control system coordinates the continuity of all the axes, and also when peripheral tools are attached, such as a rotary table or a milling head. The X, Y, and Z-axes are equipped with Linear Encoders that ensure the accuracy of the machine. The W-axis is measured directly from the Servomotor Encoder. Measurement of spindle revolutions is performed by...

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The Table consists of Bed, Slide, and Rotary Clamping Plate. Slide high load capacity with minimal passive resistance. In order to achieve precision in workpieces, the rotary table is hydraulically clamped at The table is governed by the Control System of the machine, and there is a Rotary Encoder in the middle of it that facilitates the > FLOOR TYPE FLOOR TYPE Cooland Through Spindle 10-50bar Clamping Plate Size 25 000 - 50 00028 H8mm- Distance- Number131 200, 2 400rpmRapid Traverse V15 0001,7rpm Workpiece Touch Probe, Heidenhain or Renishaw Chip Conveyor Angular Clamping Plates >

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FLOOR TYPE FLOOR TYPE >

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Horizontal Boring Mills, Table Type > The WFT 12, 13, 130 CNC and WRFT 130, horizontal boring mills. The former is a version possesses a Movable Ram. Among the machine and higher precision then other machines available on the market. A modular concept allows according to the clients requirements. Modern it is possible to increase number of controlled workpieces are clamped on a rotary table that TABLE TYPE TABLE TYPE 22 23 >

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Column Rotary Table > slide form a unique component made of an through the process of annealing, which also leads to precision and rigidity in metal-working lies on cross roller taper bearing resistance that secures high load capacity with minimal passive resistance. The rotary movement is secured by two pinions, each of them has its own servomotor. TABLE TYPE TABLE TYPE Ram > ensured. Longitudinal and Transversal Bed > The longitudinal and transversal bed of the machine is made of gray, cast-iron, which is stabilized through annealing. 2627 >

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Column Rotary Table > The column is made of gray, cast iron. is achieved through the process of annealing, which also leads to precision and rigidity in on cross roller taper bearing resistance that secures high load capacity with minimal passive resistance. The rotary movement is secured by two pinions. TABLE TYPE TABLE TYPE Longitudinal and Transversal Bed > The longitudinal and transversal bed of the machine is made of gray, cast-iron, which is stabilized through annealing. 2829 >

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As a control system, there is either a Heidenhain iTNC 530, a Siemens Sinumerik 840 D, a Fanuc 31i or a keyboard, and an electronic hand-wheel. The control a rotary table or a milling head. Ballscrews > tolerances between the nut and the screw, high Control System > TABLE TYPE speed of movement and a smaller force needed the components, such as the ballscrews, servomotors, gears, etc.repairs.almost no servicing. TABLE TYPE Servomotors > There are digitally-governed servomotors enabling Telescopic Cover > crosswise with telescopic covers. 3435 >

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ensure the accuracy of the machine.The table is governed by the Control System of the machine, and there is a Rotary Encoder in the middle of it that facilitates the Switch. Coolant Through Spindle 10-40barAngular Clamping Plates and Clamping CubesChip Conveyor Spindle Sleeve Support Workpiece Touch Probe, Heidenhain or Renishaw ch Pro b e, Re ni sha w > TABLE TYPE TABLE TYPE All the electric control elements are concentrated in a Centralized Switchboard, which is placed on the back side of the column. All elements come from renowned manufacturers. >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.