PRODUCTS & SERVICES FROM FEINTOOL FINEBLANKING TECHNOLOGY FINEBLANKING REINVENTED Hydraulic fineblanking presses at the highest level – the FB one

FB one series. The advantages: Í Ecologically optimized with efficient use of resources Í Ergonomic, failsafe operation Í All-round improvement in performance Í Reduction in production costs Í Flexible plant construction

With the FB one, the technology of fineblanking has reached a new performance class. The consistent advancement of the hydraulics, the design of the structure, the intuitive plant control system and the digital networking all make fineblanking more energy-efficient and environmentally friendly, and offer greater performance that is more accurate, more flexible and more profitable overall.

MORE ENERGY-EFFICIENT THAN EVER BEFORE Optimized energy consumption that‘s kinder to the environment With the FB one, fineblanking becomes more effective, efficient, precise and versatile. In the design of this new generation of presses, numerous functional details have been newly aligned with one another. The result is a high-tech production system that makes use of technical, procedural and economic advantages that were previously not possible. The direct hydraulic operation of the FB one – also known as FEINdrive – uses less energy and yet achieves shorter cycles, permits a greater number...

Up to 30 percent less energy consumption The innovative, entirely revised drive concept of FEINdrive consumes less energy while maintaining the same level of productivity. Thus the FB one achieves greater energy-efficiency (OEE). Sparing use of resources The new press concept on two levels does not require a dug-out foundation. This permits a simplified set-up at the production site and allows for flexible and adaptable layout planning. Components can be fed out on all four sides. Less costly space is required for considerably greater capacity. Quantity of oil reduced by around 50 % The direct...

CONTROL MADE EASY Ergonomic to use and easily integrated The network-compatible control system of the FB one permits the digital integration of production processes. The FB one slots seamlessly into production environments and is extremely adaptable when it comes to production preparation, retrofitting and tool replacement. It supports a condition-dependent maintenance concept and boasts an integrated audit trail for complete traceability in production. Simplified handling, intuitive operation, compatibility with existing tool concepts and integration in digital production processes make the...

Intuitive operating concept (FEINvision) The modular construction of the software with its various toolboxes, combined with the multitouch display, allows for simple and intuitive operation of the system. Rapid tool and coil replacement Thanks to the semiautomatic strip feed-in, the electric strip width setting and the movable feed on the side, set-up time is minimized. Precalculated setting values mean the risk of inputting details incorrectly is reduced. Enhanced functional scope with FEINmonitoring The modern control system, compatible with Industry 4.0, records and analyzes various physical...

NEW DRIVE – GREATER CAPACITY Precise and improved performance With the FB one, stainless and high-tensile steels can be processed to a greater level of quality with a lower sudden impact and a higher number of strokes. The development of the FEINdrive and the new concept of the overall press construction work in harmony with the new control system and operating concept – also known as FEINvision – to achieve unprecedented performance. With the FB one, fineblanking becomes not only more precise, but also faster and more efficient. With up to 100 strokes per minute, the FB one achieves shorter...

The more robust design of the FB one makes the fineblanking process easier to control and more versatile. A longer press and tool service life and new possibilities for tool design increase cost-effectiveness. Improved repetition precision The use of the latest control system and fieldbus technology permits more precise control over the timing of hydraulic valves. Deviations in the cutting process are minimized and reliability increased overall. Increase in process reliability The use of the latest components and the technical debugging of numerous technological details lead to an increase in...

SIMPLER, MORE VERSATILE AND MORE EFFICIENT An adaptable production system in a small space The basic idea of the FB one: The building block principle permits very simple arrangement and combination of machine components. The aim with the redevelopment of the FB one was to make individual plant configuration easier and to facilitate the most flexible possible adaptation to continually changing production layouts. The choice of a modular building-block principle has enabled the realization of this idea. The new concept permits flexible arrangement and combination of machine components. The reduction...

The modular plant structure simplifies and shortens production site planning and improves plant accessibility. The FB one can be adjusted to onsite conditions. Sudden impact damping The abrupt acceleration of the piston (sudden impact) is prevented by hydraulic counter-pressure according to the principle of shock absorption. Space-saving set-up Thanks to the newly developed FEINdrive drive concept, the hydraulic aggregate is attached to the maintenance platform via a walkway. This frees up space and opens up more possibilities in the design of the production layout. The dual-level plant layout...

A LEADER IN FINEBLANKING INNOVATIONS An investment in the future Innovation in every regard: The FB one marks a new era of cost-effectiveness and is a key factor for profitable manufacturing processes. Alongside the improved performance parameters in capacity, energy-saving, ergonomics and connectivity, there are also fundamental considerations that make purchasing the FB one a good investment. Efficient maintenance and servicing To make maintenance work easier, the structure of the press consists of easily accessible threepart machine stands with a lower section, pillars, tension rods and an...