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Cost-effective fineblanking and forming systems

Cost-effective fineblanking and forming systems
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Cost-effective fineblanking and forming systems

Product catalog summary
Introduction to Feintool Fineblanking Technology
Feintool Fineblanking Technology integrates all activities related to presses and systems, offering comprehensive solutions including presses, tools, and peripheral systems for fineblanking and forming. The focus is on customized development, production, and extensive consulting, engineering, and training support.

Technology of the Future
The combination of fineblanking and forming opens new technical possibilities in industrial mass production, enhancing cost efficiency. This technology enables the economical production of complex, ready-to-install multifunctional parts, offering significant cost savings over traditional methods.

Presses, Tools, and Technology Services
Feintool provides reliable, professional, and innovative services, delivering complete solutions from a single source. Their tool systems meet high technical standards and cost efficiency requirements, with ongoing research and development to maintain their technological edge.

The Fine Difference
Fineblanking produces clean, right-angled cutting surfaces, unlike conventional blanking which results in rough surfaces. This process allows for the precise production of ready-to-install precision parts in large quantities, reducing costs and increasing efficiency.

Fineblanking and Forming Systems
Feintool offers a variety of mechanical and hydraulic fineblanking presses with forces ranging from 1600 kN to 14,000 kN. These systems are developed to Feintool's specifications, providing tailored solutions for specific production needs.

Tool Design and Construction
Feintool develops and produces tools that meet high technical and cost efficiency standards. Their tool design process includes consulting, engineering, design, construction, and practical testing to ensure reliable processes and low unit costs.

Peripheral Equipment and Automation
Feintool provides a complete range of peripheral equipment for fineblanking systems, including customized feed systems and automated production lines, designed to increase output capacity and process reliability.

Training and Support
Feintool offers comprehensive consulting and training to ensure successful production. Their global customer service and teleservice provide quick and efficient support, while preventive maintenance contracts help maintain system availability.

Research and Development
Feintool is dedicated to research and development, collaborating with universities and institutions to maintain their technological lead. They focus on virtual design, lubricant development, and tool material and coating technology to enhance their processes.

Unlimited Applications
The combination of fineblanking and forming offers virtually unlimited possibilities for part design, supported by Feintool's Technology Service to develop new multifunctional parts.

Introduction to Fineblanking and Forming
The document highlights the significance of fineblanking and forming technologies in producing economical components, reducing part numbers, and cutting costs, crucial for industries like automotive and electronics.

Applications and Benefits
Fineblanking and forming are noted for their precision and reliability, essential for industries such as automotive, electronics, medical, and tool manufacturing. The technology ensures high-quality, wear-resistant parts for modern applications like mountain bike chain sprockets and pocket knives.

Global Presence and Expertise
Feintool is recognized as a global leader in fineblanking and forming technology, with technology centers in Switzerland, the USA, and Japan. The company offers engineering, systems, and services for optimized production and assembly, providing high-precision metal and composite components worldwide.

Contact Information
The document includes contact details for Feintool's offices in Europe, America, and Asia, highlighting their global reach and customer support capabilities.
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Catalog excerpts

Cost-effective fineblanking and forming systems-1

Technology for produ- cing ready-to-install precision multifunctional parts >

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Cost-effective fineblanking and forming systems-2

Innovative partners are the key tosuccess. Feintool Fineblanking Technology This is the name under which all activities of the Feintool brand in the press and systems business are united. The global technology and market leader provides total solu- tions comprising presses, tools and peripheral systems for fineblanking and forming. Customized develop- ment and production and compre- hensive consulting, engineering and training support are the focal point of its activities. Technology of the future > The combination of fineblanking and forming opens up new technical avenues in industrial mass...

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Cost-effective fineblanking and forming systems-4

The fine difference The difference between fineblanked and conventionally blanked parts is most apparent at the sheared edge. Fineblanking produces clean, right- angled cutting surfaces whereas conventional blanking leaves a rough surface that needs reworking depending on the quality required. The term fineblanking refers to the fact that it is a technical refinement of the ordinary blanking process. > The result Combination with coining and forming opens up a huge variety of design possibilities The combination of fineblanking, coining and cold-forming produces creative solutions incorporating...

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Fineblanking and forming systemsare developed and manufactured to Feintool's specifications in its own factories or with competent part- ners. Feintool provides tailored solu- tions for your specific production requirements. Profit from our long and wide experience in systems engineering and our considerable know-how in implementing produc- tion systems. MFA mechanical range Specially designed for processing materials with a thickness of up to 12 mm using total press forces of up to a maximum of 2500 kN for manufacturing parts. These presses are designed for tools with moving or fixed rams. Other...

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Cost-effective fineblanking and forming systems-7

Standard control concept F eintool M otion C ontrolsystem. The use of Windows NT guarantees compatibility with all computer systems that use standard Microsoft programs for production and quality management anywhere in the world. All presses are equipped with a standard ԓ > HFAplus ֖ hydraulic series The trend towards ever more com- plex parts calls for increasingly cost- effective production. This is where the advantages of the hydraulic press really come into their own. Hydraulic fineblanking presses are particularly suited for the production of high-quality fineblanked parts with coined recesses,...

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Prototyping It can be worthwhile producing pro- totype parts at an early phase of cooperation or conducting theoreti- cal and practical feasibility studies on problem zones. With experimen- tal models and samples faithful to the original, we can reduce a crucial factor for you - time to market. > Reliable processes and low unitcosts start with the design of parts suitable for fineblanking and an opti- mum sequence of production stages based on many years experience and systematic design using FMEA. Feintool responds to customers' requirements. It develops and pro- duces tools that best meet your...

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Tool design Creative tool design is the corners- tone of a cost-effective manufactu- ring concept. Experienced Feintool designers familiar with state-of-the- art CAD tools can design highly complex, functional tools within short deadlines. Operational testing Feintool makes no compromises when it comes to testing. Once the tool has been manufactured to the high production quality standards that fineblanking tools have to fulfill, its fit- ness for the production process is tested under operational conditions. The last stage in the complex sequen- ce of interrelated success factors in the construction...

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Tool changing systems There are many different options available for cutting tool changing times. With a range of manual to fully automatic tool changing systems, Feintool has the best solu- tion to fit your requirements. > Customized feed systems, fullyautomatic tool changing systems or robot solutions for separate removal of finished parts and scrap increase the output capacity of your fineblan- king system. Feintool plans, designs, builds and commissions automated, linked production systems and production lines to customers' specific requirements. Feeding line Feintool can build on its experien-...

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Handling of parts and slugs The removal systems and robots designed specially for the fineblan- king and forming process optimize parts handling and increase process reliability. That translates into maxi- mum output performance from your production system. Prime contractor function forcustomized systems Automated systems and production lines with integrated deburring and parts washing systems are develo- ped, designed and constructed to the customer's specific require- ments. We also provide enginee- ring, installation, start-up and trai- ning of your employees according to your specific wishes....

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Reliable production processes, high press availabilityand a long tool life are the basis of cost-efficient pro- duction. Your FEINTOOL- > Comprehensive consulting Individualized consulting and custo- mer training creates a sound basis for the successful use of our fine- blanking systems. Two requirements are needed toachieve this objective: a perfect technical environment and profes- sional, motivated employees who can react quickly to changing mar- ket needs. With customer advice and training and its global customer service, Feintool guarantees unrival- led, all-round technology consulting ✔...

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Fit through retrofitting Feintool presses are renowned for their high availability and our world- wide customer service is known for its expert support with preventive maintenance. Feintool is always loo- king for ways to improve its solu- tions ֖ for older systems as well as new ones. Teleservice Save time and money. Our hotline gives you quick and efficient assi- stance from a Feintool expert. On presses fitted with FMC control we can provide support by means of modem remote diagnosis. > Preventive maintenance Fineblanking presses also need regular service and preventive maintenance. Under...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.