HIGH CURRENT PROBES
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HIGH CURRENT PROBES WITH INTEGRATED TEMPERATURE MEASUREMENT FOR TESTING, CHARGING AND DISCHARGING OF: • BATTERIES • BATTERY-CELLS • LI-ION ENERGY STORA

HIGH CURRENT PROBES For production and testing of batteries and battery cells • • • for formation and testing of Li-Ion cells for quality control of batteries and energy storages for battery-charging and discharging processes With reliable contact elements and fixtures for manufacturing of lithium ion cells and for battery production FEINMETALL has established as a strong partner in this industry segment. Many years of cooperation with customers and partners result in the development and realization of reliable and practical products as well as in a high level of expertise in secure...

OVERVIEW HIGH CURRENT SOLUTIONS Probes for high current applications Status Centers [mm/mil] High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe High Current Probe Coaxial probes for high current applications Status Centers [mm/mil] Coaxial High...

MODULAR HIGH CURRENT PROBES Pneumatic Connection High Current Probe Sense Contact Temperature Sensor Sense Contact The new high-current probes can be designed individually according to the application and test setup, e.g: • • • • • • • Basic assembly high current probe Basic module high current probe + pneumatic connection Coaxial probe + sense contact Coaxial probe + sense contact + pneumatic connection Coaxial probe + sense contact + temperature sensor Coaxial probe + sense contact + temperature sensor + pneumatic connection Coaxial probe + sense contact + temperature sensor + second...

MODULAR HIGH CURRENT PROBES Surface power ontact Sensor type HS (high current probe) Gold plated Longtime gold Multiplex gold Edition04/2019. All rights reserved. Further versions can be found at www.feinmetall.com

TS01-001 TS0116E300U200PT100 Spring-loaded temperature sensor Centers (mm/mil) Measuring principle Sensor Type Accuracy / grade Response time t63 related to medium water Response time t63 related to metal contact in air Switching type Receptacle potential-free / galvanically isolated Cable diameter Cable length Cable insulation Protection class Spring Force (cN ±20%) Version Standard Travel (mm) Version Standard Materials and Plating Sensor head Barrel Spring Stainless steel, unplated Syntetic, unplated Stainless steel, unplated Platinum measuring resistors are designated according to their...

TS03-001 TS0316E300U200NTC5k Spring-loaded temperature sensor Centers (mm/mil) Measuring principle Sensor Type Accuracy / grade Response time t63 related to medium water Response time t63 related to metal contact in air Switching type Receptacle potential-free / galvanically isolated Cable diameter Cable length Cable insulation Protection class Spring Force (cN ±20%) Version Standard Travel (mm) Version Standard Materials and Plating Sensor head Barrel Spring Stainless steel, unplated Syntetic, unplated Stainless steel, unplated The NTC sensor (NTC = Negative Temperature Coefficient) is a...

TS04-003 Spring-loaded temperature sensor Centers (mm/mil) Sensor Type Temperature range Spring Force (cN ±20%) Sensor Travel (mm) Version Sensor Materials and Plating Sensor head Spring Sensor plate Aluminum, anodised Stainless steel, unplated Brass, unplated Mounting hole for fixing screw M2 available. Specifications Measuring principle Accuracy / grade Response time t63 related to medium water Response time t63 related to metal contact in air Switching type Receptacle potential-free / galvanically isolated Cable diameter Cable length Cable insulation Thermo-plug yellow Thermocouple type...

FTS Coaxial, spring-loaded temperature sensor, for voltage measurement Centers (mm/mil) Spring Force (cN ±20%) Total Sensor Circular cont. Travel (mm) Version Sensor Circular cont. Materials and Plating Sensor Circular cont. Barrel Spring Circular cont. Stainless steel, unplated BeCu, gold plated Syntetic, unplated Stainless steel, unplated Drill Size (mm) Barrel with knurl Order Code The contact probe enables the simultaneous electrical contacting and temperature measurement at the contact point in compact design. Edition04/2019. All rights reserved. Further versions can be found at...

High current block up to 600 A for contacting prismatic or pouch cells Centers (mm/mil) Current (Power) Current (Sense) Contact surface Spring Force (cN ±20%) Version Sensor Sense Power Version Sensor Sense Power Gewinde (M) Materials and Plating Plunger Spring Holder BeCu, gold plated Stainless steel, gold plated Aluminum, silver plated The high current block can be fixed with an M8 and lock nut or screwed directly to M10 in the thread. The additional M5 hole can always be used for cooling, regardless of the design. A pneumatic connection piece 2102959 is provided for this purpose (not...

High current block up to 600 A for contacting prismatic or pouch cells Centers (mm/mil) Current (Power) Current (Sense) Function: Typical application of the contact block is the contacting of prismatic or pouch cells, but also various other high current applications. Advantages: • Continuous current carrying capacity up to 600 A • Individually spring-loaded plungers with proven scratch contact for current path for optimum contact on typical cell arresters of LIB cells • Equipped with spring-loaded sense contact probe for voltage path of four-pole measurement • Additional sense contact probe...

VERIFICATION PROJECT AT THE ISEA INSTITUTE AT RWTH AACHEN Target: The testing and comparison of various designs of FEINMETALL high-current blocks under application-oriented conditions in cell production, in particular during the formation process. Test setup: Contacting of 2 blocks (PLUS and MINUS) to mating an uncoated copper contact Diagram above: Typical temperature curve over 1h continuous current. Heating due to power loss at various measuring points on the high-current block HC01 as well as on its terminals and on the mating contact. Diagram below: Voltage drop via contacting PLUS-...