ROTARY KILNS

ROTARY KILNS

ROTARY KILNS

Product catalog summary
About FEECO: FEECO International, Inc., established in 1951, is a leader in custom thermal processing solutions. The company specializes in process design, engineering, and manufacturing of rotary kilns and related equipment for various industries, including chemical, fertilizer, mining, and power generation.
Complete System Capabilities: FEECO offers comprehensive systems that include material handling, agglomeration, drying, and gas cooling, among others. They provide tailored solutions based on the unique characteristics of the materials and process goals.
Industries Served: FEECO serves a wide range of industries such as chemical, fertilizer, mining, power generation, forest products, and waste transformation.
Commonly Processed Materials: The company processes materials like activated carbon, alumina, biochar, catalysts, contaminated soil, electronic waste, petroleum coke, and more.
Rotary Kiln Features: FEECO rotary kilns are designed for high-temperature bulk solids processing, offering features like optimized refractory linings and engineered shells to prevent distortion. They can perform calcination, incineration, organic combustion, and reduction roasting.
Direct Rotary Kilns: These kilns use direct contact between material and combustion gases, suitable for processes like activated carbon production and waste incineration. They can be designed for co-current or counter-current air flow.
Indirect Rotary Kilns: Indirect kilns prevent contact between material and heating medium, offering precise process control and reduced exhaust air treatment. They are ideal for processing fine materials and maintaining an inert environment.
Drive Options: FEECO provides various drive assemblies, including chain & sprocket, gear & pinion, and friction drive, tailored to the size and power requirements of the drum.
Optional Components: The kilns can be equipped with various seals, machined bases, screw conveyor feeders, and components to enhance efficiency, such as flights and bed disturbers.
Combustion Chambers: These are used to house combustion reactions, preventing direct contact with the flame and ensuring uniform heating.
Commitment to Quality: FEECO emphasizes quality from feasibility testing to engineering and manufacturing, ensuring reliable and efficient systems.
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Catalog excerpts

ROTARY KILNS-1

ROTARY KILNS TOMORROW'S PROCESSES, TODAY. FEECO.com

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ROTARY KILNS-2

INDUSTRIES WE SERVE - Chemical FEECO has developed a reputation as a leader in custom thermal processing solutions through helping companies around the world to develop advanced systems for a variety of applications. From process development, to sizing and design, and even manufacturing a custom rotary kiln, we can guide you through every step of the way. What sets FEECO systems apart from our competitors is the customized solutions we offer. Our process experts work with our Innovation Center to develop a process around your material’s unique characteristics and the goals of your intended process....

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ROTARY KILNS-3

For a labeled diagram of components, visit FEECO.com/rotary-kilns/ ROTARY KILNS Rotary Kiln internals DIRECT ROTARY KILNS Direct rotary kilns use direct contact between the material and combustion gases to treat material based on predetermined temperature profiles. Various internals can be employed to further increase heat transfer efficiency. Rotary kilns can be designed for co-current or counter-current air flow. FEECO rotary kilns offer a tailored solution to specialized high-temperature bulk solids processing. FEECO engineers all rotary kilns according to the specific process and material...

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ROTARY KILNS-4

For a labeled diagram of components, visit FEECO.com/rotary-kilns/ When specific atmospheric conditions are required for processing, FEECO offers state-of-the-art indirect kilns for specialized thermal treatment. In an indirect kiln setup, the rotating drum is sealed off and externally heated inside a heat shroud to prevent contact between the material and heating medium. Material is heated through contact with the drum shell. Indirect kilns offer three major distinctions compared to direct rotary kilns: 1. When processing fine materials, an indirect kiln avoids the risk of entrainment. When...

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ROTARY KILNS-5

OPTIONAL COMPONENTS & SUPPORT EQUIPMENT SEALS DRIVE ASSEMBLY OPTIONS A variety of drive assembly options exist for dryers and coolers, with the choice between them depending on the amount of horsepower, and the overall size of the drum. Direct drive assemblies are also available. LEAF SEAL Leaf seals employ overlapping spring steel plates mounted on the housing and riding on the wear ring to create an effective seal. Both single- and double-leaf seals are available, with a relative leakage of around 1.0% - 5.0% depending on the type chosen. BELLOWS SEAL GEAR & PINION DRIVE The gear and pinion...

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ROTARY KILNS-6

INTERNALS Rotary kilns can be fitted with a variety of custom internals to improve agitation, efficiency, and performance. REFRACTORY Direct-fired rotary kilns are typically provided with refractory to protect the drum shell from the high temperatures within. Refractory can be provided in either castable or brick form, with multiple layers possible. BED DISTURBERS FEECO can configure custom bed disturbers to promote agitation of the material bed for more uniform heat distribution. This is especially common in indirect-fired kilns, since the material is heated through contact with the shell. This...

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ABOUT FEECO FEECO International, Inc. was founded in 1951 as an engineering and equipment manufacturer. We are recognized globally as an expert in industry-leading process design, engineering capabilities (including everything from process development and sample generation, to feasibility studies and detailed plant engineering), custom equipment manufacturing, and parts and service. We serve a range of industries, including fertilizer and agriculture, mining and minerals, power/utility, paper, chemical processing, forest products, and more. As the leading manufacturer of processing and handling...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.