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Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems

Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems

Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems

Product catalog summary
Low Pressure Die Cast System
The low pressure die cast system utilizes gas at low pressure (0.2 to 0.5 bar) to inject molten metal into mold cavities. An additional bottom purging system can enhance the quality of liquid aluminum by reducing dissolved hydrogen, improving the density index, and binding oxide skin to gas bubbles.
Impeller System
Impeller systems are designed for high mixing efficiency and produce fine gas bubbles, which help in reducing dissolved hydrogen and oxides during a short treatment time. These systems are typically used for final treatment of liquid aluminum before casting.
Gas Regulation by FC Technik
FC Technik's gas regulation system, based on the Mass Flow Controller flox[on] B, ensures precise process control with fast and repeatable flow regulation. It continuously monitors flow and pressure, providing early indications of critical process conditions. The system supports automatic or semi-automatic treatment of liquid aluminum, offering advantages such as repeatable processes, reliability, early failure detection, accurate temperature distribution, improved homogenization, and enhanced aluminum quality.
Technical Specifications of flox[on] B
  • Maximum flow: 250 Nl/min
  • Minimum flow: 0.5 Nl/min
  • Maximum operating pressure: 16 bar
  • Regulation ratio: 1:40
  • Accuracy: ±3%
  • Step response (10% - 90%): 1 to 5 seconds
  • Operating temperature: -10 to +60°C
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Catalog excerpts

Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems-1

FC Technik Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems 1 Low Pressure Die Cast The low pressure die cast system uses a gas at low pressure, usually between 0.2 and 0.5 bar to push the molten metal into the mold cavity. An additional bottom purging system in the furnace may improve or stabilize the quality of the liquid aluminium and the casted end product. Target is to reduce the dissolved hydrogen, improve the density index and to bind oxideskin at the gas bubbles. Low Pressure Permanent Mold Casting Gas supply from the FC Technik Regulation-Unit Purging Plug Ladle Liquid Metal Air-tight Chamber Purging Tube Molds Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems

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Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems-2

2 Impeller System Impeller systems provide a high mixing efficiency and very fine gas bubbles for increased activity. During a very short treatment time dissolved hydrogen, density index and oxides can bereduced to target values. Impeller systems are used often for a last treatment of the liquid aluminum before casting. Gas supply from the FC Technik Regulation-Unit Ladle Rotor Head Liquid Melt Rotor Shaft (Sleeve) Quick Coupling Engine FC Technik AG St. Gallerstrasse 340 CH-8409 Winterthur Tel. +41 52 238 01 75 [email protected] www.fc-technik.ch Gas Regulation Units for Low Pressure Die Cast...

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Gas Regulation Units for Low Pressure Die Cast and Impeller-Systems-3

2 Gas Regulation made by FC Technik The gas regulation based on our Mass Flow Controller flox[on] B guarantees process control through fast and repeatable flow regulation also under difficult conditions. Flow and pressure through the Impeller or the Porous Plug are monitored continuously, so that critical process conditions could be indicated early. The level of automatization enables an automatic or semi-automatic treatment of the liquid aluminium. Advantages: • repeatable treatment process • reliable process • early failure indication • accuracy in temperature distribution • increase of homogenization...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.