Connector Solutions for Automotive Applications Catalog
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MOTORIZED VEHICLES DIVISION Connector Solutions for Automotive Applications

2 About FCI With operations in 30 countries and sales of 1.25 billion euros in 2008, FCI is a leading manufacturer of connectors. Our 13,000 employees are committed to providing customers with high-quality, innovative products for a wide range of consumer and industrial applications. For more information: www.fci.com FCI Motorized Vehicles offers a comprehensive range of reliable, high-tech and innovative solutions for every automotive application. We manufacture and supply connectors for engine, cockpit, safety and other electronic applications. We have the global footprint and Core...

FOCUS, COMMITTED, INVENTIVE 3

4 FCI PRODUCT OFFERING FOR HIGH END INTERCONNECTION SOLUTIONS Active safety (ABS-ESP) Cable Assemblies Lighting Modules (doors, seats) Signal Terminal Systems Power Terminal Systems Power distribution Sensors, Injectors & actuators Powertrain Electronics Passive Safety Restraints Convenience & Mutimedia

5 www.fciconnect.com FCI is a world leader in providing cost-effective and innovative terminals systems, wire to wire, wire to device, wire to circuit board, flex interconnect, squib interconnects, ECU packages, pin-headers, high end cable assembly connector solutions and associated application tooling covering applications such as engine compartment, body & chassis, cockpit and multimedia. How to use our catalog? In this catalog, you will find an overview of our main product ranges accompanied by some of our most commonly used part numbers within each connector family. Using those...

TERMINALS 9 Terminal Systems Overview FCI offers one ot the most comprehensive range of terminals avaialble on the market. It includes several versions of terminal systems: APEX®, DCK, DCS, DuoTwin, GTS, MCS and Sicma. FCI terminals cover the various vehicle electrical distribution applications in terms of current load (from signal to high power), termination and plating Maximum current carrying capacity at 23 °C is given for reference only. This document is non contractual. Size Miniature Terminal range Mid current Power 0.64 / 1.0 / 1.2 mm 1.5 mm 1.8 mm 2.8 mm 4.8 mm 6.3 mm 9.5 mm APEX®...

TERMINALS 10 APEX® Terminals 0.64, 1.2, 1.5, 2.8, & 9.5 mm Features Size range: 0.64 to 9.5 mm 2-piece APEX® terminal technology Clean Body design - select versions feature 180 degree no orientation into the connector Tin plated versions available High performance Gold plated versions available Other platings available upon request: Silver, … Temperature range: -40 to +155 °C Single wire seal compatible High normal force - low insertion force contacts Low to high current carrying capacity Suitable for secondary lock APEX® Micro APEX® 1.2 mm APEX® 150 APEX® 950 APEX® 2.8 mm

TERMINALS 11 Terminal size APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 Blade range 0.64 - 1.2 mm 1.2 mm 1.5 mm 2.8 mm 9.5 - 1.2 mm Pitch 2.5 mm 3.5 mm 3.5 mm 5 mm NA Wire size range AWG 18-22 AWG 16-22 AWG 18-22 AWG 10-22 Contact resistance < 0.5 mÙ < 0.5 mÙ < 0.5 mÙ < 2 mÙ < 1 mÙ Contact mating force < 2.9 N < 7 N < 3.5 N < 7 N < 30 N Contact unmating force < 2.2 N < 5 N < 2.8 N < 5 N < 20 N Maximum Current carrying capacity at 23 °C* 19 A 25 A 25 A 44 A 188 A *For reference only Wire size range APEX® Micro APEX® 1.2 APEX® 150 APEX® 2.8 APEX® 950 AWG 10-12 (4-3 mm2) - - - 54001000...

TERMINALS 12 DCS Terminals 1.5 & 2.8 mm Features Size range: 1.5 to 2.8 mm Two-piece design Versions with metal locking lance and clean body versions available Terminal Box version: protected contact springs Tin, silver and gold plated versions available Temperature range -40 to 145 °C (gold plating) Single wire seal compatible Low contact mating force Suitable for secondary lock Crimp code on terminal DCS-2 1.5 mm DCS-1 2.8 mm Box DCS-2 2.8 mm DCS-1 2.8 mm Terminal size 1.5 mm (DCS-2) 2.8 mm (DCS-1) 2.8 mm (DCS-1 Box) 2.8 mm (DCS-2) Pitch 4 mm 5 mm/6 mm (SWS) 5 mm/6 mm (SWS) 5 mm/6 mm...

TERMINALS 13 DCS Terminals 4.8, 6.3 & 9.5 mm Features Size range: 4.8 to 9.5 mm Two-piece design Versions with metal locking lance and clean body versions available Terminal Box version: protected contact springs Tin, silver and gold plated versions available Temperature range -40 to 145 °C (gold plating) Single wire seal compatible Low contact mating force Suitable for secondary lock Crimp code on terminal DCS-1 4.8 mm Box DCS-1 6.3 mm DCS-1 9.5 mm DCS-1 9.5 mm Box Terminal size 4.8 mm (DCS-1 Box version)** 6.3 mm (DCS-1)** 9.5 mm (DCS-1) 9.5 mm (DCS-1 Box version) Pitch 8 mm 8 mm 11 mm/...

TERMINALS 14 DCK Terminals - Miniature & mid-current and power terminals 0.64, 1.5 & 2.8 mm Features Size range: 0.64 to 2.8 mm One-(0.64 mm) and two-piece (1.5 and 2.8 mm) design Versions with metal locking lance available Tin, silver and gold plated versions available Temperature range -40 to 145 °C (gold plating) Single wire seal compatible (1.5 and 2.8 mm) Low contact mating force Suitable for secondary lock DCK 0.64 mm: 4 symmetrical contact points to provide low and constant contact resistance Miniature Terminals Mid current terminals Power terminals Terminal size 0.64 mm 1.5 mm 2.8...

TERMINALS 15 DuoTwin Terminals 0.64 mm Terminal size 0.64 mm 0.64 mm lanceless Pitch 2.54 mm 2.54 mm Wire size range 0.22-0.75 mm2 0.22-0.75 mm2 Contact resistance < 3 mÙ < 3 mÙ Contact mating force < 3.5 N < 3.5 N Contact unmating force < 3 N < 3 N Maximun Current carrying capacity at 23 °C* 17 A 17 A *For reference only Technical characteristics DuoTwin 0.64 mm DuoTwin 0.64 mm lanceless Features Size range: 0.64 mm Two-piece design Versions with metal locking lance and clean body versions available Tin and gold plated versions available Temperature range -40 to 145 °C (gold plating) Mat...