ST100

ST100
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ST100

Product catalog summary
Overview: The FCI ST100A Series Thermal Mass Flow Meters are designed for precise gas flow metering in industries such as chemical, wastewater treatment, and oil & gas. They measure mass flow, temperature, and pressure.
Key Features:
  • Direct mass flow measurement with no moving parts, reducing maintenance needs.
  • Operates at temperatures up to 850 °F (454 °C) with a durable transmitter enclosure.
  • Available with a graphic, multivariable LCD readout in both integral and remote versions.
  • Supports multi-gas calibrations and multiple analog outputs including 4-20 mA, pulse, HART, FOUNDATION Fieldbus, PROFIBUS PA, and Modbus RS-485.
  • Includes a 3-point in-situ calibration self-check and VeriCal™ In-Situ Calibration Verification System.
  • SIL compliant with an on-board data logger and various process connections.
Model Summary: The series includes "ST" models for mass flow and temperature, and "STP" models that also measure pressure, with seven models in total.
Technology and Calibration: Utilizes dual-technology measuring with constant power and constant temperature thermal dispersion techniques, featuring AST™ mode for adaptive sensing. Custom calibrated for specific process and fluid conditions.
Inputs, Outputs, and Communications: Offers extensive outputs compatible with various control systems, including three 4-20mA outputs, pulse/frequency outputs, HART, Modbus RTU RS485, and optional digital communications. Includes USB and Ethernet ports for setup and diagnostics.
Digital Display/Readout: Optional digital readout provides comprehensive process information with a backlit LCD and optical touch buttons for easy setup and diagnostics.
Sensors and Process Connections: Features high-quality thermal mass flow sensors optimized for various applications, including wet gas conditions, with a wide selection of process connections.
Specifications: The flow meters are available in insertion and in-line types, with pressure ratings of 50 psi or 500 psi, and higher upon request. Packing materials include graphite or Teflon.
Flow Meter Models:
  • ST100AL: In-line spool-piece flow meter for line sizes 1 to 2 inches.
  • ST100A, STP100A: Single-point insertion flow meters for pipe sizes 2 1/2 inches and larger.
  • ST102AA, ST112AA: Dual-element insertion flow meters for line sizes ≥ 12 inches.
Temperature and Pressure Ranges: Operates within -40 °F to 850 °F. Pressure ranges include 0-50 psig to 0-1000 psig.
Process Connections: Includes compression fittings, NPT, flanged, and butt weld options.
Calibration and Verification: Offers up to five unique calibration groups and the VeriCal™ system for on-site performance validation.
Agency Approvals: Approved for hazardous environments, meeting FM, ATEX, IECEx standards, and others.
Additional Features: STP models include pressure measurement, an on-board data logger, and self-test feature for in-situ calibration validation.
VeriCal Calibration System: Allows field checks and calibration using a portable kit with a pressure regulator and digital gauge.
Construction and Installation: Constructed with 316L stainless steel, with optional Hastelloy-C, supporting various installation configurations.
Specifications and Options: Includes setup and service interrogation via computer link, Vortab Flow Conditioners, and special coatings for corrosive environments.
Pressure Specifications: Standard and Ex Rated sensors have specified pressure ranges and safety ratings.
Design and Configuration: Detailed dimensions and configurations for different models, with explosion-proof and water/dust-tight approvals.
Certifications and Approvals: Meets explosion-proof, water, and dust-tight approvals, with ISO 9001 and AS9100 certifications.
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Catalog excerpts

ST100-1

FCI ST100A Series Thermal Mass Flow Meters Advanced Solutions for Process and Plant Gas Flow Metering Mass Flow, Temperature and Pressure Chemical Wastewater Treatment, Landfills Refineries Oil & Gas Mining Metals Manufacturing Cement, Stone, Brick, Glass Power Utilities Pulp & Paper Food & Beverage And more...

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ST100-2

Model ST100A with -FP style ow element Direct air and gas mass ow measuring Flow rate, total ow, temperature, pressure measurement No moving parts, lowest maintenance Most extensive and comprehensive global approvals for Ex installations Rugged, industrial transmitter enclosure Graphic, multivariable LCD readout Integral and remote electronics versions Multi-gas calibrations Multiple analog outputs – 4-20 mA, pulse HART®, FOUNDATION™ Fieldbus, PROFIBUS PA, Modbus RS-485 3-point in-situ calibration self-check Dual-element systems Patented VeriCal™ In-Situ Calibration Verication System On-board...

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ST100-3

Dual-Technology Measuring Ensures Field Performance and Application Adaptability Find your gas here? FCl’s ST100A Series is the only thermal dispersion flow meter to deploy both constant power (CP) and constant temperature (CT) thermal dispersion measuring techniques in the same instrument. For many applications the ST100A will be factory set in FCl’s patented AST ™ (Adaptive Sensing Technology) mode. AST ™ is a hybrid that combines both CT and CP techniques in the same circuit. In AST ™ operation the instrument measures in CT mode when in lower flow ranges or startup conditions, and will transparently...

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ST100-4

Inputs, Outputs and Bus Communications for Today and Tomorrow ST100A Series’ extensive and comprehensive offering of outputs is your assurance of compatibility with your process control system for the long term. Whether your network is analog based or bus comm based, there is a compatible solution with ST100A. And, if your plant has ever considered changing or upgrading system communications in the future, the ST100A Series is ready to change with you. 4-20 mA (with HART) 4-20 mA 4-20 mA 0-1/0-10 kHz frequency or pulse Modbus-RS485 FOUNDATION ™ Fieldbus H1 PROFIBUS PA Optional Digital Bus Communications...

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ST100-5

Digital Display / Readout The ST100A Series’ optional digital readout provides a best-in-class information suite, backlighted LCD and four (4) optical touch buttons. The display backlight has a unique proximity detector that illuminates it only when a person approaches, or can be set to “always on.” The display and button functions can be rotated electronically, via the buttons, in 90° increments to optimize display viewing and button activations. The display buttons provide convenient, ready access to all instrument set-up and programming, as well as diagnostics and troubleshooting. (In the...

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ST100-6

Sensors Optimized to Meet the Application Extensive Selection of Process Connections High quality thermal mass ow measurement begins with the sensor element in the ow stream. Only FCI combines six decades of eld experience with extensive “FPC” Style R&D and performance validation utilizing an on-premise Element ow laboratory with more than 19 ow stands. FCI is the leader in thermal mass ow sensor innovation, reducing the size of instruments, accelerating response time and improving overall operation in applications “FP” Style with dramatic temperature swings. Further, ST100A Element Series ow...

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ST100-7

ST100A Series Insertion Flow Meters Model Temperature Service and Measuring Range All ST models -40 °F [-40 °C] to: Flow Element FPC Sensor Style FP Sensor Style S Sensor Style WG Wet Gas Sensor Style 316L SS Sensor Hastelloy-C276 Sensor Standard: 32 °F to 176 °F [0 °C to 80 °C] Ex Rated: -22 °F to 212 °F [-30 °C to 100 °C] Limited by pressure transducer; contact FCI for special order, higher temp. service 0-50 psig [3,4 bar (g)] 0-500 psig [34 bar (g)] 0-160 psig [11 bar (g)] 0-1000 psig [70 bar (g)] Pressure Measurement Ranges Process Connections Compression Fittings with variable “U” length...

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ST100-8

Two Sensor Averaging System Up to Five Unique Calibrations Applications involving line sizes 12 inches [305 mm] or greater can realize improved installation accuracy and repeatability by averaging the flow rates of two elements. Distorted, swirling and non-repeatable flow profiles can result in decreased accuracy of single point meters. In many cases, it is impractical or impossible to provide the required straight-run for a fully developed flow profile in large lines. Models ST102AA and ST112AA overcome these flow profile concerns with a simple, economical “dual-element averaging system.” The transmitter...

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ST100-9

Add Pressure Measurement with “STP” Models On-Board Data Logger The “STP” models are the only thermal dispersion gas mass flow meters available featuring pressure measurement to create a triple function solution (flow + temperature + pressure) in a single tap point insertion instrument – an industry first and FCI exclusive feature. A precision strain gauge pressure transducer is built into the STP probe assembly and integrated into the transmitter inputs and outputs. The transducer, connections and wiring assembly are enclosed within a compact, protective aluminum housing and incorporated into the...

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ST100-10

FCI’s World Class Calibration Ensures Installed Accuracy ST100A Series In-Situ Calibration Validation Self-Test ST100A Series models are tested and calibrated to rigorous standards so that you get the instrument that does the job specified. To design and produce the highest quality flow instrumentation, FCI operates a world-class flow calibration laboratory with calibrations performed on more than 19 different flow stands, using equipment traceable to NIST (US National Institute of Standards and Technology), and ISO/IEC 17025 (International Standards for test lab quality systems). To achieve the...

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ST100-11

VeriCal™ In-Situ Calibration Verification VeriCal kit with fixtures and fittings to meter and control a precise flow of nitrogen 4 across the ST flow element. The VeriCal kit provides a specially designed 100 psig [6,9 bar (g)] pressure regulator and LCD digital pressure gauge packaged in a NEMA 4 (IP66) rated enclosure, and a 25 foot [7,6 m] air hose with quick disconnect fittings to connect the kit to the VeriCal ready flow element. The kit is fully portable or can be permanently mounted. The VeriCal kit, part number 020849-03, is ordered separately as a second line item. A single VeriCal kit can...

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