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Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies

Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies

Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies

Product catalog summary
Introduction
The article discusses the integration of wired and wireless technologies in flow meters to enhance flexibility and simplify maintenance. While wireless technology is prevalent in consumer electronics, its adoption in process control markets is slower due to concerns about reliability and security. However, the industrial landscape is evolving with increased availability of wireless systems and standards.

Market Trends
Analysts predict a significant growth in wireless communication demand in the automation industry, driven by applications in monitoring, data collection, and programming. Overcoming reliability and security concerns is crucial for wider adoption.

Benefits of Wired/Wireless Flow Meters
Combining wired and wireless technologies in flow meters offers high reliability and simplifies maintenance. This dual approach provides flexibility and portability advantages while maintaining a reliable operating environment. It is particularly beneficial for devices in hard-to-reach or unsafe areas, improving technician safety and efficiency.

Functionality of Wired/Wireless Flow Meters
Modern flow meters, like FCI’s ST50 and ST75 models, feature hard-wired outputs and optional wireless infrared (IR) links. The IR link allows for remote access to data and diagnostics via a PDA, facilitating tasks such as field readings, configuration changes, and calibration updates without disrupting operations.

Choosing a Flow Meter
Selection involves considering the appropriate flow technology based on media type and application requirements. Key factors include accuracy, repeatability, plant environment, and installation requirements. Technologies include Differential Pressure, Positive Displacement, Turbine, Electro Magnetic, Ultrasonic, Vortex Shedding, Thermal (Mass), and Coriolis (Mass).

Installation and Environmental Considerations
Installation complexity varies among flow meters. Some require direct insertion into pipes, while others need inline configurations. Environmental conditions, such as climate and humidity, also affect flow measurement accuracy and device longevity.

Future of Wireless Flow Meters
Wireless capabilities simplify troubleshooting and maintenance, especially in challenging locations. Dual wired/wireless configurations offer a practical solution for applications requiring high reliability.
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Catalog excerpts

Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies-1

Technical Publication Improve Flow Meter Flexibility and Simplify Maintenance By Combining Wired and Wireless Technologies By Gerardo Vargas, Electronics Design Engineer, Fluid Components International

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Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies-2

Tech Article Improve Flow Meter Flexibility and Simplify Maintenance By Combining Wired and Wireless Technologies By Gerardo Vargas, Electronics Design Engineer, Fluid Components International While wireless technology has grown rapidly in terms of devices, functionality and availability in the consumer and commercial electronics markets, the wireless revolution is today a bit further behind in terms of adoption in the process control markets. Reliability and security remain primary concerns for adoption in critical production process measurement and control applications, including flow. The...

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Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies-3

How A Wired/Wireless Flow Meter Works The newest generation of mass flow meters, such as FCI’s Models ST50 and ST75, come with conventional hard-wired 4-20mA analog outputs and an RS232C serial I/O communication link, and they offer an optional built-in wireless infrared (IR) link. The hard-wired 4-20mA signal and serial I/O provide well established and highly reliable means of communicating the process flow data to the DCS and control room. The IR link provides both an auxiliary device for reading the same measured data as well as access to the electronics for set-up and system diagnostics at...

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Improve Flow Meter Flexibility and Simplify Maintenance by Combining Wired and Wireless Technologies-4

you consider the media, there are several other factors to always consider: • Accuracy and repeatability • Plant environment • Installation requirements • Maintenance and life Accuracy and Repeatability. You need to know the accuracy, repeatability and flow range of the flow meter that you plan to use. The specifications for these parameters in water, air or a specific gas are provided by most manufacturers. For example a typical air flow meter, such as FCI’s insertion-style, thermal mass ST50 Series, operates in air over a flow range from 1.5 to 150 SFPS (0.46 to 46 NMPS) with an accuracy of...

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