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Flow Switches For Refinery Water Treatment

Flow Switches For Refinery Water Treatment

Flow Switches For Refinery Water Treatment

Product catalog summary
Introduction
Reliable monitoring and treatment of water in oil refineries are crucial for producing petroleum-based products. Key areas requiring water include cooling units, desalter units, and wastewater treatment.

Cooling Units
Cooling units remove heat from machinery and process materials using heat exchangers and cooling towers. The process generates wastewater that must be treated to prevent environmental damage.

Desalter Units
Desalter units remove corrosive salts and aromatics from hydrocarbon liquids using a hot water flush, producing wastewater with volatile organic carbons (VOCs) that require treatment.

Water Treatment
Refinery wastewater treatment involves various systems and chemicals. Liquid flow switches are essential for monitoring and controlling water and chemical flow throughout the treatment system.

Liquid Flow Monitoring
Flow switches are used for applications like pump protection and valve leak detection. Selecting the right flow switch technology is crucial, considering factors like reliability, process media, and application requirements.

Thermal Flow Switches
Thermal flow switches are favored for their reliability, with no moving parts and a mean time between failure (MTBF) of 190 years. Key considerations include:
  • Accuracy and Repeatability: Thermal flow switches, such as FCI's FLT93, offer accuracy of +2.0% of the set-point velocity and repeatability of +0.5% of reading.
  • Plant and Process Environment: Consider environmental factors like climate and process conditions. Thermal flow switches are rated NEMA4X and EExd for rugged applications.
  • Installation and Maintenance: Installation ease varies; thermal flow switches can be inserted directly or require inline configuration. Maintenance schedules differ by technology.

Conclusion
When upgrading or expanding systems in refineries or industrial plants, consider flow switch reliability, accuracy, installation, maintenance, and lifecycle costs to determine the lowest cost of ownership.
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Catalog excerpts

Flow Switches For Refinery Water Treatment-1

Refinery Water Treatment By Steven Craig, Sr. Member Technical Staff Fluid Components International FLUID COMPONENTS Visit FCI on the Worldwide Web ■ www.fluidcomponents.com Headquarters ■ 1755 La Costa Meadows Drive Phone 760-744-6950 ■ Toll Free 800-854-1993 ■ Fax 760-736-6250 European Office ■ Persephonestraat 3-01 5047 TT Tilburg, The Netherlands

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Flow Switches For Refinery Water Treatment-2

Flow Switches For Refinery Water Treatment By Steven Craig, Sr. Member Technical Staff Fluid Components International be removed early in the process. In order to remove the salts and aromatics, a hot water flush is applied to the hydrocarbon liquids in a refinery desalter unit. This creates large amounts of wastewater with volatile organic carbons (VOC’s) that must be treated before it is either recycled or discharged. Water Treatment The water used in the the cooling units, desalter units, and other water from throughout the plant creates a large amount of wastewater with VOC’s that must be...

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Flow Switches For Refinery Water Treatment-3

Flow Switches For Refinery Water Treatment By Steven Craig, Sr. Member Technical Staff Fluid Components International velocity over a +50ºF (+28ºC) temperature range and repeatability of +0.5 percent of reading (Figure 1). FCI also has an optional high velocity liquid flow switch to 10.0 FPS (3 MPS). Plant and Process Environment By considering your plant’s environmental factors, such as climate, process temperatures, humidity levels, process pressure, etc., you’ll find that some flow monitoring technologies are better in extreme environments. Look for a flow switch with a metal enclosure that...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.