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FCI’s Flow Calibration Services Brochure

FCI’s Flow Calibration Services Brochure
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FCI’s Flow Calibration Services Brochure

Product catalog summary
Overview
Fluid Components International (FCI) is a leader in the process industry, offering advanced flow calibration facilities with over 40 years of research and development. FCI provides precision calibration services and reliable flow metering instrumentation, ensuring high accuracy and minimal metering uncertainty.
Calibration Facilities
FCI operates a state-of-the-art flow calibration laboratory capable of handling a wide range of calibration fluids, line sizes, and process connections. The facility is equipped with extensive automation and data collection capabilities, offering proprietary calibration solutions that balance efficiency with traceability and reliability.
Certifications and Standards
FCI calibrations utilize NIST traceable equipment and meet MIL-STD-45662A, ANSI/NCSL Z-540 requirements, maintaining ISO 9001:2000 and AS9100 certification. The lab can handle gas flow calibrations from 0.001 SCFM to over 5000 SCFM and temperature ranges from -100 to +1000ºF.
Sizing Software and Instrument Selection
FCI has developed AVAL and ASAP software to assist in the selection of thermal mass and Coriolis mass flow instruments. These tools ensure customers are aware of process conditions that may affect performance, providing evaluations and recommendations for improvement.
Reference Metering Technologies
FCI employs proven reference flow standard technologies, such as sonic nozzles and Coriolis type standards, to ensure maximum reliability and flexibility. These technologies provide high accuracy and repeatability across various applications.
Automation and Data Acquisition
FCI's Test Engineering group focuses on reducing uncertainty, improving data collection, and expanding rangeability through automation. This includes optimizing calibration accuracy, improving throughput, and ensuring immediate access to critical calibration data.
Electronic Calibration Library
All instrument calibration records are maintained in an electronic library, accessible via software or online by registered customers. Certified calibration documents provide detailed information on instrument performance and setup.
Customer Benefits
FCI's automation initiatives offer high-value calibrations at competitive prices, faster instrument throughput, consistent calibrations free of human error, and improved customer service response times.
Field Calibration Services
FCI provides "in situ" calibration services for challenging installation conditions, offering mobile audit and certification services to meet customer compliance cycles.
Conclusion
Through advanced calibration facilities, proprietary software, and comprehensive customer services, FCI continues to lead the process industry with reliable and efficient calibration solutions.
Flow Stand Capabilities
The facility includes multiple flow stands with specific capabilities for air, gas, and liquid flows, accommodating various flow rates, temperature ranges, and pressures.
Calibration Procedures
FCI ensures all calibration equipment is under a metrology program for traceability verification, using lock-out software to validate compliance and proper operation before calibrations are performed.
Additional Facilities
Six additional flow stands are available in Europe, enhancing the global reach of FCI's services.
Contact Information
FCI is headquartered in San Marcos, California, with a European office in Tilburg, The Netherlands. Contact details are provided for further inquiries.
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Catalog excerpts

FCI’s Flow Calibration Services Brochure-1

Leading the process industry with state-of-the-art calibration facilities F C I f l o w c a l i b r a t i o n l a b o r a t o r y

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FCI’s Flow Calibration Services Brochure-2

With constant demand for higher instrument performance, FCI has dedicated over 40 years of flow research and development into the construction and operation of the process industry’s leading flow calibration facility.

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FCI’s Flow Calibration Services Brochure-3

Fluid Components International is recognized across the process control industry for precision calibration services and highly reliable flow metering instrumentation. From early designs, FCI has focused closely on replicating field conditions in a controlled laboratory environment. This assures the highest installed accuracy and minimum metering uncertainty. Today, we operate a state-of-the-art flow calibration laboratory with versatility to quickly transition through a wide range of calibration fluids, line sizes, and process connections. We proudly feature extensive automation and data collection...

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FCI’s Flow Calibration Services Brochure-4

Reference metering technologies Due to the wide range of operating conditions, FCI has selected and utilizes proven reference flow standard technologies that provide the maximum reliability and flexibility needed for a particular range of process conditions and fluids. For maximum reliability in both air and gas applications, sonic nozzles or critical venturis (CV’s) are utilized for both low flow and small line size applications. When combined with high accuracy pressure standards, sonic nozzles deliver industry leading accuracy and repeatability. Since turndown is limited on sonic nozzles,...

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FCI’s Flow Calibration Services Brochure-5

the field or whether a customer needs specific instrument details, every calibration variable and instrument detail must be immediately and reliably accessible. Electronic calibration library At FCI, all instrument calibration records are maintained in FCI’s electronic calibration library. Every flow meter has a calibration finger print that can be accessed either by performing an instrument inquiry using software contained in the meter or by calling up a serial number address on the world wide web and accessing complete calibration files. Certified calibrations Computer generated and electronically...

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FCI’s Flow Calibration Services Brochure-6

Accurate data acquisition systems All FCI data collection instruments feature NIST traceable calibrations and are systematically checked to verify calibration cycle compliance. FCI flow stands use independent meters for data collection and signal processing. This ensures that incoming signals are isolated from any potential PC produced noise effects. In addition, all instruments are installed with careful isolation from line induced or radiant type electrical and RFI interferences. All measured signals are wired to multi channeled data collection devices. All devices interface digitally with...

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FCI’s Flow Calibration Services Brochure-7

Automated software guarantees that all flow stand equipment is up to date and NIST traceable. The FCI gas sonic nozzle stand is operated remotely from a separate control room. Computerized process control allows fully automated calibrations and efficient product development testing. Customer application data and flow meter performance results are easily queried from the calibration database. Analysis of this information leads to constantly improving products and test facilities. Proprietary software equals reliability and repeatability Gas sonic nozzle stand

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FCI’s Flow Calibration Services Brochure-8

Pressurized gas loop stand Air sonic nozzle stand Air high temperature stand

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FCI’s Flow Calibration Services Brochure-9

Liquid hydrocarbon stand Sanitary liquid stand European Calibration Center FCI offers complete calibration solutions to service European customer needs for quick turnaround and high reliability. FCI’s Service and Calibration Center located in our Tilburg (Netherlands) facility features local European access to traceable flow stations and is ideal for validation testing, recalibration services and cycle audits. Web enabled trouble shooting Database management is a constantly improving area. With the application versatility available on the world wide web, FCI can set-up individual instrument addresses...

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FCI’s Flow Calibration Services Brochure-10

Air Flow Gas Flow Liquid Flow Any Air Flow Gas Flow Liquid Flow Any Air Flow Gas Flow Liquid Flow Any Air Flow Gas Flow Liquid Flow Any Customer Applications Aeration Hazardous or Toxic Gases Digester and Biogas Fuels and Fuel Oils Flow Switch Applications Pump Protection Oil and Hydraulic Fluid Water and Coolants Air or Nitrogen Gases and Gas Mixtures Liquid Metering Applications Water Water Drain Lines (partially full line) Oil and Hydraulic Fluid Coolant Fluid Gas Mixture Metering Applications Natural Gas Flare Gas Flue Gas Landfill Gas Gas Metering Applications Hydrogen Cooling Methane, Propane,...

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FCI’s Flow Calibration Services Brochure-11

Note: SFPS, NMPS, SCFM, NCMH referenced to 70¢ªF & 14.7 psia (21.1¢ªC & 1.01325 Bar Abs.) Flow Stand Capabilities Air Stand Capabilities Stand Media Test Section NPS / DN Flow Range Temp Range Pressure Range Open Loop Air, High Flow Air 1.5 – 6 inch 40 – 150 mm 1 – 150 SFPS 0.3 – 46 NMPS Ambient Ambient Open Loop Air, Low Flow Air 1.5 – 6 inch 40 – 150 mm 0.25 – 110 SFPS 0.08 – 33.5 NMPS Ambient Ambient Open Loop Air, Medium Flow Air 1.5 – 6 inch 40 – 150 mm 1 – 135 SFPS 0.3 – 41 NMPS Ambient Ambient Aerospace Open Loop Air Air 1.5 – 8 inch 40 – 200 mm 1 – 150 SFPS 0.3 – 46 NMPS Ambient Ambient...

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FCI’s Flow Calibration Services Brochure-12

Doc. No. 02MK011508C Web: www.fluidcomponents.com 1755 La Costa Meadows Drive, San Marcos, California 92078 USA | Phone: 760-744-6950 | Toll free: 800-854-1993 | Fax: 760-736-6250 European Office: Persephonestraat 3-01 5047 TT Tilburg, The Netherlands | Phone: 31-13-5159989 | Fax: 31-13-5799036 FCI is ISO 9001:2000 and AS9100 certified ETHcEoRnNfiEgTured Headquartered in San Marcos, California, FCI is near San Diego’s high tech and biomedical industrial centers with excellent airport, freeway and sea transportation to support its global customer base. Air flow facility ©Copyright 2006 by Fluid...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.