Microlab 400

Microlab 400

Microlab 400

Product catalog summary
Overview: The document discusses the MICROLAB 400, a high-pressure homogenizer designed for small batch ice cream production. It addresses the challenges of using industrial homogenizers for smaller applications and highlights the benefits of the MICROLAB 400 in enhancing ice cream quality.
Specifications:
  • Flow Rate: 400 l/h
  • Working Pressure: 120 Bar
  • Pumping Pistons: 2
  • Net Weight: 120 kg
  • Dimensions: 45x49x75 cm
Functionality: The MICROLAB 400 operates by pushing the product through a homogenizing valve at high pressure, resulting in micronization of fat particles. This process improves the texture, taste, and storage stability of ice cream.
Operational Procedures:
  • Single Pasteurizer (Recirculation Duty): The product is recirculated approximately five times at 50°C to ensure full homogenization.
  • Two Pasteurizers (In-Line Installation): The product is transferred from the first pasteurizer at 85-90°C to the second for cooling.
Recommendations: The process time is calculated by dividing the batch size by 1.33. For example, a 30-litre batch requires 23 minutes of recirculation.
Included Equipment: Suction filter, lubricant oil, seal kit, and operation & maintenance manual.
Optional Equipment: Food grade hose with fittings.
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Catalog excerpts

Microlab 400-1

HIGH PRESSURE Microlab 400: THE PERFECT HOMOGENIZER FOR ICE CREAM SMALL BATCH PRODUCTION The homogenizers play a primary rule in the industrial production of the ice cream, but they are often too expensive, far oversized and not so easy to be used when it comes to non-industrial small batch duties. With a flow rate of 400 l/h and a working pressure of 120 Bar our MICROLAB 400 perfectly suits the small batch applications. It could be used in both ways: with a single pasteurizer (recirculation duty) or with two pasteurizers (in line installation between the two pasteurizers). The objective of the homogenizing process is a positive effect on the ice cream’s taste and flavour, furthermore it make the ice cream more creamy and with a less cold feeling. The ice cream, thanks to the homogenizing process, will benefit of a longer overrun, a higher storage stability, a better dissolution and an increased digestibility. How the MICROLAB 400 works The pumping pistons push the product trough the homogenizing valve at a pressure of 120 Bar. Into the homogenizing valve, due to a quick increase of the speed (up to a 9.300 cm/sec), a strong cavitation and due to the friction among the cells, the product is subject to a micronization process which reduces the average diameter of the solid fat particles to a few micrometers in diameter (< 0.0035 mm). The micronization process removes the fat cell’s external coating, increases the area in contact with the emulsifiers, favours the water-oil phase, makes the ice cream texture more soft and gives a dry taste which makes the ice cream a quality product. FBF ITALIA S.r.l. Via Are, 2 - 43038 Sala Baganza (Parma) - Italy [email protected] English versio

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Microlab 400-2

Technical Features Included equipment: Suction filter, lubricant oil, set of seal kit, O&MM. Optional equipment: Food grade hose c/w fittings. When the product in the first pasteurizer reaches 51 the pasteurization temperature of 85-90°C, then the ^ homogenizer transfers the product into the second pasteurizer to accomplish the cooling duty. Once the product in the pasteurizer reaches the temperature of 50°C and the sugar has been fully solubilized, the homogenizer starts recirculating the batch in a loop (5 times approx), to make sure the ice cream is fully homogenized. The recommended...

 Open the catalog to page 2

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