
Introduction
The document discusses the implementation of redundancy in miniature stepper motors, particularly for safety-critical applications such as aerospace and nuclear power plants. These applications require fault-tolerant motor designs to prevent catastrophic failures.
Importance of Redundancy
Redundancy is crucial in safety-critical systems to ensure reliability. It involves duplicating operations across multiple systems so that if one fails, another can take over. This is essential for systems heavily reliant on electric motor drives.
Fault-Tolerant Motor Specifications
A fault-tolerant motor should have higher redundancy with identical motor segments on the same shaft, electrically isolated phases to prevent short circuits, magnetically uncoupled windings to maintain performance, and physically isolated phases to prevent fault propagation and enhance thermal insulation.
Challenges with Traditional Solutions
Coupling two motors on the same shaft is a straightforward solution but has limitations such as increased cost, reduced efficiency due to friction and cogging, unpredictable resonance frequencies, and failure to meet size and weight requirements for aerospace applications.
FAULHABER Disc Magnet Motor Solution
The FAULHABER Disc Magnet motor offers a patented design with four independent windings, allowing for two Two-Phase PM stepper motors with isolated phases. This configuration reduces torque by 30% compared to standard motors but can achieve the same output torque with proper heat management and phase current increase.
Conclusion
The FAULHABER Disc Magnet motor design meets the specifications for a fault-tolerant, robust, and reliable motor with redundancy, crucial for safety-critical applications. This design requires minimal adaptation to provide a failure-free operation.
FAULHABER Tutorial Implementation of Redundancy in a Miniature Stepper Motor
Open the catalog to page 1Implementation of Redundancy in a Miniature Stepper Motor Some of the recent research activities in the area of electric motor drives for critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault tolerant motor and drive topologies. After discussing different solutions, this paper focuses on a miniature PM stepper motor design which falls in this fault tolerant category by providing an increased redundancy.
Open the catalog to page 2Implementation of Redundancy in a Miniature Stepper Motor Safety critical systems are taking on increasing impor What solutions are offered? tance in the industrial world. Some examples of such systems are aerospace, transportation, medical and Coupling two motors on the same shaft (Figure 1) is military applications, and nuclear power plants. what comes normally to one’s mind first. Although These all accommodate a number of electric motor its implementation is straightforward, this solution drives installed to a point where the plants rely heavily presents several limitations to be considered:...
Open the catalog to page 3Implementation of Redundancy in a Miniature Stepper Motor Figure 2: FAULHABER Disc Magnet motor with redundant windings The existence of FAULHABER Disc Magnet motors simplifies the quest for redundancy capability. By default, this patented motor design features 4 win The specific and patented design of some existing small dings which are normally connected by pair to form miniature motor (down to Ø6mm) meets, with very a TwoPhase stepper motor. A customised solution little adaptation, the specifications for a fault-tolerant, letting the 4 windings independent from each other robust, reliable...
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