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FAULHABER info issue 1 / 2012

FAULHABER info issue 1 / 2012
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FAULHABER info issue 1 / 2012

Product catalog summary
Introduction
The document is a 2012 issue of FAULHABER's customer magazine, celebrating its 10th anniversary. It highlights the company's achievements, innovations, and future directions in microdrive technology.
Anniversary Celebration
FAULHABER's magazine has been published biannually for ten years, coinciding with major industry events. It provides reports on applications and projects across various sectors, reflecting the company's commitment to quality and innovation. The magazine is available in multiple languages for a global audience.
Interview with Dr. Fritz Faulhaber
Dr. Fritz Faulhaber discusses the company's history, emphasizing its technology-driven approach and commitment to innovation. He highlights stability, quality, and organic growth, noting resilience during economic crises. The focus on high-quality production in Germany and proactive quality management is also discussed.
Technological Innovations and Applications
The document reviews significant applications of FAULHABER's drive systems, including deep-sea filming, space missions, medical technology, and military applications. The company is recognized for high-tech solutions and precision in demanding environments.
Future Directions
FAULHABER aims to continue its leadership in microdrive technology, focusing on industrial automation, medical technology, and aerospace. The company is adapting to changing markets, such as the shift from mechanical to digital flight instruments.
Conclusion
The magazine expresses gratitude to customers for their support and feedback, which inspire FAULHABER's ongoing innovation and excellence in microdrive technology.
Technological Advancements and Strategic Positioning
The document discusses FAULHABER's focus on military applications, global competition, and the Asian market. It highlights the company's focus on optical systems and robotics, and its adaptation to market-specific rules, especially in Asia.
Technological Applications
FAULHABER is involved in high-tech military applications, such as scout robots for reconnaissance, utilizing advanced optical systems and robotics.
Global Market Strategy
The FAULHABER Group adapts to global competition by understanding market-specific rules, particularly in Asia. The strategy includes producing small to medium-sized batches tailored to specific applications, a niche not typically filled by Asian manufacturers.
Positioning in China
FAULHABER opened its first branch in China in 2010, focusing on customized solutions rather than standard products. The company aims to support European customers in China and tap into the growing Chinese market.
Innovation and Development
FAULHABER maintains its technological edge by continuously developing new products and staying ahead of the competition. Development cycles are long to ensure reliability and market readiness.
Future Vision
FAULHABER plans to remain stable and focus on product development, particularly in drive technology, aiming for maximum performance in compact designs.
Robotics and Microdrives
The document details the use of microdrives in hazardous environments, such as bomb disposal. These drives are part of modular systems offering flexibility and efficiency.
Optics and Precision Positioning
FAULHABER's linear DC-Servomotors are used in modern microscopes for precise positioning, enhancing functionality in medical research.
Linear DC-Servomotor Specifications
The linear DC-Servomotor is designed for applications with lengths ranging from 20 to 120 mm and weighs between 57 and 82 g. It features a non-magnetic steel case, a self-supporting three-phase AC coil winding, and a rotor sleeve made of special plain bearing material. It includes a connector plug and a printed circuit board for three Hall sensors used for positioning. The forcer rod is equipped with super-strong permanent magnets.
Performance and Mechanical Properties
The motor provides a continuous force of 3.6 N and a peak force of up to 10.7 N. Acceleration for the 20 mm version is 198 m/s², while the 120 mm version achieves 82.9 m/s². The forcer rod can accommodate speeds up to 3.2 m/s, and the operational temperature range is from -20 to +125 °C. The motor is precisely adjustable with a motion controller, offering a repeat accuracy of 40 μm and a maximum positioning error margin of 120 μm for the 20 mm version and 220 μm for the 120 mm model.
Electronic Fuel Injection (EFI) for UAVs
Miniature aircraft, or UAVs, benefit from a newly developed miniaturized EFI system that provides higher performance, reduced consumption, and increased reliability. The system ensures an optimum fuel mix at all flight stages, using a high-performance, low-weight DC-Micromotor to maintain consistent fuel pressure. The EFI system includes components such as a controller, sensors, an ignition module, an injector, a fuel pressure accumulator, and a fuel pump. It operates within a temperature range of -30 to +50 °C and up to an altitude of 6000 m.
FAULHABER New Products
The FAULHABER Ball Screws Series BS 32-2.0 converts micromotor rotational movement to linear movements with minimal travel variations. The FAULHABER Motion Controller Series MC 3002 offers flexible configuration for microdrives, supporting brushless 2 or 4 pole drives and activation via RS232 or CAN interface.
Trade Fairs & Events 2012
A list of trade fairs and events for 2012 is provided, including locations and dates, such as Hannover Messe, BIOMEDevice East, and Automatica.
Special Projects
A solar-powered microdrive was used in a symbolic gift for the Pope, featuring a handcrafted silver bowl with a solar cell and a microdrive to rotate an ornament. This project highlights the collaboration between FAULHABER and the Freiburg Fraunhofer Institute for Solar Energy Systems.
Specifications
The document mentions a torque capability of up to 0.4 mNm, sufficient to rotate an ornament at speeds of up to 20 rpm, even in low light conditions. This is achieved by bonding a circular, monocrystalline solar cell with star-shaped contact fingers.
Further Information
Additional details can be found through FAULHABER in Germany and the Fraunhofer Institute for Solar Energy Systems (ISE) in Freiburg, with their respective websites provided for more information.
Competition
FAULHABER is hosting a competition related to UEFA Euro 2012, offering fan-cheering sticks (Airsticks) while supplies last. Participants have the chance to win German national team shirts and official championship footballs. The competition closes on May 31, 2012, and is not open to FAULHABER Group employees.
Social Media Engagement
FAULHABER encourages engagement through their Facebook page, offering updates and activities related to their products and competitions.
See more

Catalog excerpts

FAULHABER info issue 1 / 2012-1

ISSUE 1 | 2012 Page 12 Linear DC-Servomotors: Precision Positioning of Microscope Scanning Stage The ultimate in precision VE CLiUSIith EX ew w r interv ulhabe Fritz Fa Dr. Page 2 years Page 10 Page 16 Happy Birthday! Detect, secure, defuse New Products 10 years of attractively packaged information from FAULHABER Microdrives excel in hazardous terrain New Motion Controller series completes product range

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FAULHABER info issue 1 / 2012-2

Anniversary 10 years of attractively packaged information from FAULHABER HApP y Bi RthDay! 2 FAULHABER info 1 | 2012

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FAULHABER info issue 1 / 2012-3

Staying true to itself - The company's successful magazine "FAULHABER info" is also a shining example of one of the FAULHABER Group's defining principles at work For the last ten years, the customer maga- zine has been published twice yearly, timed to coincide with the Hanover trade fair in spring and industry events like the SPS/IPC/Drives in autumn. Professionally researched reports on various applica- tions, exciting projects with customers from a wide range of industry sectors and FAULHABER-specific news and features are presented in an informative and read- er-friendly format. A reflection...

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FAULHABER info issue 1 / 2012-4

PLICATION OPTICAL Miniaturized Motion Control Technology for the World's Largest Pair of „Bmocnlars Those in charge of similar projects wi also be well aware that finding appealing subject matter is not always easy. After all, interesting articles have to be prepared and edited and suitable photographs provided to fill the maga- zine's 16 pages. In many cases, there are interesting topics from the most amaz- ing sectors, exciting applications that are really cutting-edge, but unfortunately they are frequently subject to strict con- fidentiality rules and therefore cannot be published. Or there...

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FAULHABER info issue 1 / 2012-5

cisión dosi»S Surgery Assist Ocean filming >sthetic limbs offer Thank you very much, dear customers and others, for your interest in FAULHABER info; for your superb products, projects and applications which are a source of basis for our in-depth reports; for your support and flexibility in enabling us to publish them; and last but not least, for your feed- back, your suggestions and your We look forward to continuing to inform and entertain you with our FAULHABER info magazine.

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FAULHABER info issue 1 / 2012-6

Interview with Dr. Fritz Faulhaber, CEO With a history spanning more than 60 years, FAULHABER has outgrown its regional roots in south- western Germany to become a technology leader for microdrives in the range 0.01 to 200 mNm. Its catalog, in the meantime, is a hefty 470 pages long, there are plenty of new products in the pipeline for the coming years, and it will be interesting to see just what kind of innovations the market heavy- weight from Germany's deep south will come up with in future as it continues to make a name for

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FAULHABER info issue 1 / 2012-7

Dr. Faulhaber, the success story of your company's drive systems began more than 60 years ago. What do FAULHABER brand represent today? Even 60 years ago, the idea behind my father's founding of the company, which grew out of his development of the iron- less rotor coil, was wholly driven by tech- nology. And today, too, it is this commit- ment to being one step ahead of the pack that motivates FAULHABER and opens up for the company itself. This is why the power of innovation has always been our most important corporate asset. For quite some time now, however, our inno- vations have no longer...

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FAULHABER info issue 1 / 2012-8

Interview Dr. Fritz Faulhaber difficult time, like most companies in the sector. The Schönaich facility and the firms in our production network suffered as a result, and we were also forced to make some structural adjustments, primarily in the production area. However, as our products are very sophisticated, our team members need a long and very thorough period of familiarization to work effec- tively at such a high level. This is why we preferred to take some losses on board in order to retain our staff, rather than put up obstacles to our future progress, at least for as long as this was possible....

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FAULHABER info issue 1 / 2012-9

In the USA we currently have an applica- tion for a scout robot, which is thrown in front of you like a ball and then opens up How is the FAULHABER Group adapting to current and future global competition, in particular regarding the development It is very difficult to answer this question in general terms, because every market has to be considered separately. The Asian market too has its own very specific rules. The great challenge for us as Europeans is to understand how this market works in the first place and how to do business there. This has nothing at all to do with If you attempt to implement...

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FAULHABER info issue 1 / 2012-10

Microdrives excel in hazardous terrain Detect, secure, defuse The timely tracking down and disarming of bombs, lEDs, booby traps and other danger- ous munitions from the extremist arsenal is most definitely a job for the professionals. Prior reconnaissance - to avoid calling in the specialists unnecessarily and to ensure a confirmed threat is handled as safely as possible - is an essential element of this process. In this scenario special remotely operated devices can drastically reduce the risk to the human beings involved in such activities, with high-precision micromotors replacing man- power...

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FAULHABER info issue 1 / 2012-11

AB Precision (Poole) Ltd., a UK compa- ny based in Dorset, has been supplying the British Ministry of Defence since the heightened risks in tracing and defusing explosive devices, the experts from Dorset developed the latest generation of their Guardian MROV (Miniature Remotely Operated Vehicles). The modular minia- ture vehicle is designed to carry additional equipment as required. Universal deploy- ment capability also means that it has to cope with any terrain. Compact design in demand. Equally im- portant is the compact design, so that it can be manoeuvred in narrow passages, e.g. in trains,...

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FAULHABER info issue 1 / 2012-12

Linear DC-Servomotors: Precision Positioning of Microscope Scanning Stage Modern microscopes have become an indispensable part of medical research. The procedure for quickly and precisely examining the relevant sections of a sample has always been to adjust the slide's position by moving the stage under the lens. But thanks to technological advancements, manual adjust- ments are quickly becoming a thing of the past. The task is now given to microdrives. But not all microdrives are created equal. In order to avoid mechanical play and ensure quick movement with utmost precision, a new concept uses...

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