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FAULHABER info edition 1/2011

FAULHABER info edition 1/2011
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FAULHABER info edition 1/2011

Product catalog summary
Mobile Miniature Measuring System
The document describes a new mobile measuring device for in situ roughness measurement, enabled by microdrives. This compact system features a tactile probe for vibration-free and precise measurement. Its adaptability through adjustable adapters enhances versatility for various tasks. FAULHABER's brushless penny motor ensures minimal energy consumption and optimal performance, crucial for precision and durability.
Aerospace Applications
FAULHABER's microdrives are used in NASA's Magnetospheric Multiscale Mission for magnetic field measurement probes. These compact and reliable drives, based on Stepper Motors, withstand harsh space conditions and are essential for winding and unwinding measurement cables, aiding in studying solar wind effects on Earth's magnetic field.
Medical Technology
In minimally invasive surgery, FAULHABER's microdrives are integral to the ViKY system by EndoControl, offering high performance in a compact form for precise surgical control. The system's design allows flexibility and ease of sterilization, suitable for various medical disciplines. The drives' compatibility with standard disinfection methods and long service life enhance reliability in medical environments.
Video & Audio Innovations
Modern electronic cameras with microdrive mechanisms enable new photographic possibilities, such as 360° panoramic shots, showcasing the versatility and potential of microdrive technology in enhancing imaging capabilities.
Introduction to Modern Photography Techniques
Modern photography has evolved with electronic systems replacing traditional processes, focusing on high-quality lenses, digital zoom, and compact storage. Seitz Phototechnik AG offers solutions for panoramic photography using the Roundshot VR Drive, utilizing a FAULHABER micromotor for precise camera movement.
Panorama Photography and VR Drive
The VR Drive enables high-resolution panoramic shots by smoothly rotating the camera, supporting up to 999 positions in a 360° rotation, ideal for gigapixel photography. It can also create HD videos and time-lapse films, using automatic bracketing for 32-bit HDR images.
Drive Technology Specifications
The drive mechanism for camera positioning requires high performance in a compact form. FAULHABER's motors with integrated encoders ensure precise positioning, with an efficiency rating over 85%, operating in temperatures from -40 to +100 °C. The system includes a DC motor with a planetary gearhead, offering various reduction ratios and torque capabilities.
Innovations in Drive Systems
FAULHABER introduces new products like the Magnetic Incremental Encoder series IE2-1024 and the Planetary Gearhead series 22EKV, offering high resolution and resilience, suitable for applications with limited space.
University Project Award
The "LAURON" six-legged walking machine, inspired by stick insects, won the FAULHABER University Project Award. It is designed for hazardous environments, using FAULHABER's DC-Micromotors for its joints, emphasizing high performance and low weight.
FAULHABER University Project Award
The award recognizes junior engineers, with pre-registration available at www.faulhaber.com/uni-projekt-award for the 2011 application process.
Documentation and Contact Information
The document provides a form for requesting more information or opting for electronic newsletters, with contact details including phone, fax, and email.
Technical Specifications
Detailed technical specifications for brushless DC motors include parameters like nominal voltage, resistance, efficiency, and various mechanical and thermal properties. Key specifications include:
  • Nominal voltage: 22V
  • Maximum speed: 55,000 rpm
  • Maximum torque: 5.7 mNm
  • Operating temperature range: -30 to +125°C
Product Features
The motors feature FAULHABER's ironless coil technology, offering high reliability, long lifespan, and a wide linear speed/torque range. They are available with analog or digital Hall sensors and are designed for easy integration with precision gearheads.
SMARTSHELL® Technology
The SMARTSHELL® series integrates components into a single unit using liquid crystal polymer, allowing for sensorless operation or optional digital/analog sensors.
Drive Systems Catalogue
FAULHABER's new catalog for 2011-2012 presents a comprehensive range of small and ultra-miniature drive systems, with performance tables and technical data to aid selection.
See more

Catalog excerpts

FAULHABER info edition 1/2011-1

FAULHABER info 1 | 2011 1 I S S U E 1 | 2 0 1 1 info Modern electronic cameras with microdrive mechanism are opening the door for totally new photographic possibilities Page 8 360° roundshots Page 13 New Products Universally combinable – Speed Controller series SC 5004 and SC 5008 Page 4 For everyday use Microdrives in magnetic fi eld measurement probes on NASA mission Page 2 Mobile miniature measuring system Microdrives now enable roughness measurement in situ

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FAULHABER info edition 1/2011-2

2 FAULHABER info 1 | 2011 Equipment Technology Mobile miniature measuring system Microdrives now enable roughness measurement in situ Many machined surfaces are subjected to a quality inspection once the manu - facturing process has been completed. In some cases, for example, the texture of the workpiece surface is assessed – this is also referred to as roughness measurement. A new mobile measuring device that can be used in situ now enables completely new operating procedures. Compact penny motor for economical energy consumption and optimal movement characteristics.

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FAULHABER info edition 1/2011-3

FAULHABER info 1 | 2011 3 Adjustable adapters enable the inspection of a large number of products with just one basic unit. The heart of the compact measuring device is the tactile probe. Its vibration-free operation in measuring mode and gentle positioning on and removal from the measuring surface is essential for optimal measurement. Microdrives in the measuring device ensure a sensitive and vibration-free feed, so that even the smallest irregularities can be reliably detected. Measuring devices for surface roughness measurement are usually rather large. In addition to an evaluating computer...

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FAULHABER info edition 1/2011-4

4 FAULHABER info 1 | 2011 Combining outstanding performance with a small footprint, microdrives are predestined for a wide range of applications. Their low weight and long-term reliability make them useful for space exploration applications, among other things. Aerospace Microdrives in magnetic field measurement probes on NASA mission Space-saver

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FAULHABER info edition 1/2011-5

FAULHABER info 1 | 2011 5 Arrangement of the "cable winder drives" in the satellite. Compact, easy-to-control drives based on Stepper Motors can face up to all sorts of different challenges like this probe unwind unit. The Earth's magnetic field is distorted by solar wind. Exact measurement data on this will allow predictions on any disruptions on Earth. Earth's magnetic field, it is set to take several years. In the first year, observations will focus on the region between the Earth and the sun. In the second year, the probes will be reprogrammed and the area facing away from the sun will be...

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FAULHABER info edition 1/2011-6

6 FAULHABER info 1 | 2011 Medical Surgical precision Minimally invasive surgery for laparoscopy relies on highlysensitive drive technology Modern medical technology makes operations safer and allows conventional surgical methods to be replaced with operations which put less strain on patients.

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FAULHABER info edition 1/2011-7

FAULHABER info 1 | 2011 7 One of the best examples of particularly gentle medical interventions is minimally invasive surgery. This requires small-sized openings into the body, through the navel, for example, rather than large incisions. Of course, these operating methods call for specialist equipment. As all the components used need to be as compact as possible, microdrives are the perfect solution for the medical actuator systems deployed in this field. They produce high performance from very low volumes, are very easy to control and adaptable to all medical standards, making them perfect for...

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FAULHABER info edition 1/2011-8

8 FAULHABER info 1 | 2011 Video & Audio Panoramic view Microdrive mechanism rotates camera for 360° roundshots Modern electronic cameras are opening the door for totally new photographic possibilities, both for photos taken in situ and for post image processing. By combining the high resolution and rapid shot frequency that can be achieved nowadays with a "rotating turntable", so-called panorama shots can easily be compiled. The basis for this, along with a top-quality photographic device, is optimal camera or lens focusing over the swivel range. A compact camera with microdrive motor offers...

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FAULHABER info edition 1/2011-9

FAULHABER info 1 | 2011 9 quick sequence in automatic mode. In the process, precision and smooth motor rotation allow a higher resolution than would be possible with manual panoramic heads. The quick rotation speed, combined with the high individual shot frequency also solves the problem of "ghost" images that occurs with moving objects such as, for example, people or clouds. Even cylindrical or spherical panoramic shots (see boxes) can be taken quickly and cost-effectively with many digital SLR cameras and with all lenses, from fisheye to telephoto. In combination with the high-performance image...

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FAULHABER info edition 1/2011-10

10 FAULHABER info 1 | 2011 Video & Audio Further Information MINIMOTOR SA, Croglio, Switzerland www.faulhaber.com Seitz Phototechnik AG, Lustdorf, Switzerland www.roundshot.ch nism is essential for precise positioning. Here, motors with integrated encoders bring optimal field signal results. Last but not least, all movements must always be executed dynamically in the same way, regardless of the weight and camera model fitted. A precious metal commutated standard DC motor with diameter-compliant gearhead and encoder attachments came out on top as the drive mechanism of choice given all the stipulated...

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FAULHABER info edition 1/2011-11

FAULHABER info 1 | 2011 11 Technology Imprint In rotary drive tasks, finely graduated reduction gears are generally used for the conversion and optimal adaptation of the mechanical torques to the respective application. High-precision lead screws in combination with DC-Micromotors, Brushless DC-Servomotors or Stepper Motors also enable the rotary movement to be converted into linear push and pull movements. The use of recirculating ball screws with minimal lead screw pitches enables linear movements with the finest resolutions – with minimal path fluctuation. In addition, the use of motors with...

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FAULHABER info edition 1/2011-12

12 FAULHABER info 1 | 2011 New Products With higher resolution Ultra-light and resilient Magnetic Incremental Encoder series IE2-1024 Thanks to new chip technology, the proven Magnetic Incremental Encoders in the IE2 series are now also available with a resolution of 1024 pulses. The systems integrated in the motor extend the drive by just 1.4 mm, ideal for applications with a small installation space. Available with pulse rates from 16 to Can be modularly combined with SR series and other systems Lightweight thanks to construction with plastic housing and parts, only half the weight of comparable...

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