Overview: The Butter Re-Packing Line is engineered to repackage butter from large blocks (10-25 kg) into consumer-sized portions. The process involves cutting, homogenizing, filling, and wrapping the butter into bricks, which are then packed into cartons.
Main Features:- Re-packs butter blocks into consumer portions.
- Handles butter blocks with core temperatures between +4°C and +10°C.
- Output capacity is up to 1,200 kg/h, depending on the size of the butter brick.
- Butter blocks are cut into pieces with thicknesses ranging from 20-90 mm using the SLP machine.
- Homogenization is performed by the SHG machine to restore butter properties post-freezing.
- Filling and wrapping are conducted by the ARM machine, with packaging sizes ranging from 50 to 1000 g.
- ARM machine capacities vary by package size: 50-100 g (up to 70 packs/min), 100-250 g (up to 70 packs/min), 200-500 g (up to 40 packs/min), 500-1000 g (up to 20 packs/min).
- Wrapped butter bricks are transported to the DSU case packer for collation and packing into cartons.
- Manual removal of packed cartons is required.
- Each machine in the line is equipped with safety covers.
System Components:- SLP: Cuts butter blocks into specified thicknesses.
- SHG: Homogenizes butter to restore properties.
- ARM: Fills and wraps butter into bricks.
- DSU: Collates and packs butter bricks into cartons.
Operational Notes: The system is designed to function as a cohesive unit, with each machine performing a specific role in the re-packing process. Operators are required to manually place prepared cartons and remove them once filled.
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