Introduction
The document provides detailed information on the Series 2600, 2600S, and 2600L pressure relief valves by Farris Engineering, designed for automatic overpressure protection in industrial settings. It highlights the design, construction, and operational features, emphasizing reliability and safety.
The Farris Advantage
Farris valves are known for ease of sizing and selection, supported by catalogs and software. They offer a flexible design for use and repair, ensuring safety and seat tightness, with extensive customer support and parts availability.
2600 Series Design and Construction
The Series 2600 valves are suitable for air, gases, steam, and liquid services, complying with ASME Section VIII standards. They feature a full nozzle for stable flow and a balanced bellows for consistent performance under variable backpressure. The construction resists discharge piping strains and isolates the bonnet spring chamber, minimizing high temperature and corrosive impacts.
Technical Information
The document includes technical definitions, scope, and a type numbering system for ordering and replacements. It provides standard bills of materials and details on specific designs like the 2600L certified design and the 2600S exposed spring.
Orifice Selection and Capacity Tables
Orifice selection tables and charts are provided in U.S. and metric units, covering various overpressure scenarios. Capacity tables for air, steam, and water detail performance under different conditions.
Accessories and Dimensions
Information on accessories such as cap and lever materials, test gag installations, and steam jacketing methods is provided, along with dimensions and weights for valves and flange connections.
Sizing and Conversion Factors
Sizing equations and nomenclature are detailed for conventional and BalanSeal valves, with fluid data and sizing factors for vapors, gases, steam, and liquids, along with conversion factors.
Warranty
Farris Engineering offers a warranty against defects in material and workmanship for a specified period, with conditions outlined for returns and replacements.
Valve Design FeaturesThe Farris pressure
relief valve features an integral sleeve guide for positive alignment and high corrosion resistance. The design minimizes foreign particle interference by extending the sleeve guide above the guide flange and providing drainage openings.
Tightness and Alignment
The valve ensures exceptional tightness through positive alignment, a high-strength disc design, elimination of thermal distortion, and optimal seating surface finish.
Material and Construction
The valve features an all stainless steel stem construction to prevent galvanic corrosion and ensure proper alignment. A two-piece design allows easy conversion to bellows construction, reducing maintenance costs.
Convertibility and Interchangeability
The valve can be converted between conventional and BalanSeal configurations with minimal changes, maximizing parts interchangeability to reduce spare parts inventory.
Technical Specifications
Standard flanged connections conform to ANSI B16.5, and the valve trim includes the nozzle and disc. Set pressure should be at least 10% above operating pressure, with temperature compensation necessary for set pressure adjustments.
Pressure Relief Valve Terminology
Definitions for terms like overpressure, accumulation, blow down, lift, and back pressure are provided, emphasizing the importance of maintaining a suitable margin above operating pressure.
Material and Temperature Specifications
Various materials are specified for different temperature ranges, with a type numbering system for ordering, specifying quantity, size, materials, and other parameters.
Orifice and Area Specifications
Orifice letters correspond to specific areas in square inches and millimeters, with API and actual areas provided for each orifice letter.
Ordering Information
Specify quantity, size, type number, materials, set pressure, temperature, fluid state, back pressure, capacity, and accessories. Code requirements and physical properties of fluid must be included for verification.
Parts Replacement
Specify valve type, size, and serial number for replacements, ordering spare parts using part names from the bills of materials.
ANSI Nominal Inlet Flange Class
Classes range from 150 to 2500, with special materials available upon request.
Materials for Corrosive Service
Special materials like 316L stainless steel and Hastelloy C are available for corrosive environments.
2600/2600L Series Valves
The 2600L Series is designed for ASME Section VIII Code applications, offering greater capacity at 10% overpressure. The 2600S Series is enhanced for steam service with exposed springs, built to ASME Code Section VIII. Both series maintain interchangeability of parts and are certified by the National Board.
General Notes
Applies to specific orifice sizes and materials, with additional pages providing details for corrosive and low temperature materials. Capacities and dimensions are specified in separate sections.
Specifications
The document outlines specifications for the 2600 Series pressure relief valves, including the use of a standard 2600 vapor service valve with an open lever. The valves are designed with a balanced piston and bellows to handle back pressure conditions and prevent set pressure increases due to bellows rupture.
Procedures
In case of bellows failure, the piston design compensates for back pressure, allowing the valve to continue functioning. Guidance is provided on converting conventional valve type numbers to catalog numbers for balanced bellows valves.
Materials and Construction
The valves are constructed in compliance with ASME Code Section VIII and certified by the National Board, suitable for heat transfer fluid service, requiring tightness and precise guiding. Materials for corrosive and low-temperature services are specified, including options for Monel and Hastelloy C constructions.
Standards and Compliance
The valves comply with NACE MR0103 and MR0175/ISO 15156 standards for sour gas service, with material requirements for compliance and suffixes for specifying NACE-compliant valves.
Recommendations
For corrosive environments, more resistant materials like Monel and Hastelloy C are recommended. Damaged bellows should be replaced to prevent product loss, and consulting the Farris Factory is advised for special applications requiring non-standard materials.
O-ring Seat Seals
The document discusses the use of O-ring seat seals in pressure relief valves to address issues such as operation close to set pressure, handling of light fluids, and conditions involving foreign particles, vibrations, corrosive fluids, and nozzle icing.
Specifications
Farris Engineering introduced the O-ring seat in the 1950s to achieve tightness at pressures closer to the valve set pressure, allowing set pressures up to 1500 psig.
Valve Series and Options
The O-ring seat seal is available for the 2600/2600L/2600S Series of flanged pressure relief valves, including conventional, BalanSeal, and BalanSeal/piston constructions.
Applications and Benefits
The O-ring seat pressure seal is beneficial in applications with fluctuating pressures, light fluids, vibrations, foreign particles, and corrosive environments, ensuring tightness and reducing leakage.
Material Selection
The document provides a detailed O-ring material selection table, listing materials like Viton, Ethylene Propylene, Buna N, Silicone, Kalrez, and Neoprene, along with their temperature ranges and pressure ratings.
Selection Charts
Selection charts detail valve sizes, ANSI flange classes, maximum set pressures, back pressure limits, and material specifications for different orifice sizes.
General Notes
Standard seat tightness for O-ring valves is specified, with additional notes on material compatibility and application conditions.
Technical Document Summary
1. Specifications:
Detailed specifications for various valve types, including conventional and BalanSeal valves, categorized by orifice size, ANSI flange class, maximum set pressure, back pressure limit, material, and inlet temperature range.
2. Procedures:
Procedures for selecting the appropriate valve type based on application requirements, including temperature and pressure conditions.
3. Standards and Norms:
References ANSI B16.5 for outlet pressure ratings above 38°C and the ASME Pressure Vessel Code (UV) for air capacities.
4. Recommendations:
Consult additional pages for BalanSeal, O-ring construction, balanced piston design, and other valve options.
5. Key Data from Tables:
Tables provide detailed data on valve sizes, flange classes, maximum set pressures, back pressure limits, materials, and temperature ranges.
6. Critical Information:
Key parameters include maximum set pressure, back pressure limits, and material specifications for different temperature ranges.
Overview: The document provides detailed specifications and capacities for the 2600 Series Super Capacity Pressure Relief Valves by Farris Engineering, designed for applications requiring larger flows than standard API “T” orifice valves.
Specifications: Valves are available in six sizes with inlets ranging from 8" to 20" and effective orifice areas from 31.5 to 176.7 square inches, constructed with carbon steel bodies and bonnets, stainless steel trim, and chrome alloy springs.
Design Features: Valves include a full nozzle, balanced bellows, isolation of the bonnet spring chamber, integral one-piece sleeve guide, temperature equalizing disc, and positive connection of internal parts.
Capacities: Detailed capacity tables for air, steam, and water, with capacities listed in various units for different set pressures and orifice sizes.
Materials of Construction: Primarily constructed from ASTM A216 Grade WCB carbon steel for the body and bonnet, with stainless steel for critical components.
General Notes: Includes notes on construction and application, such as the requirement for lifting levers for certain applications.
Applications: Suitable for a wide range of industrial applications requiring reliable pressure relief with large flow capacities.
Overview: The document provides detailed specifications and dimensions for various types of industrial valves and flanges, focusing on size, weight, and connection types.
Sections:
- Dimensions & Weights: Lists dimensions in inches and millimeters for different valve models, including inlet and outlet sizes, and provides approximate weights.
- ANSI Flange Connection Types: Explains different types of flange connections and their impact on valve dimensions.
- Detail of Flanges on Farris Nozzle Valves: Provides information on full nozzle inlet facings, referencing ANSI B16.5 standards.
- ANSI Flange Dimensions: Lists dimensions for ANSI raised face and ring joint flange facings.
Key Information:
- Valve models are identified by codes with specific dimensions and weights provided for each.
- Flange dimensions are critical for ensuring compatibility with existing systems.
- Understanding flange connection types is essential for proper installation and maintenance.
Overview: The document provides detailed technical specifications and guidelines for sizing and selecting pressure relief valves, focusing on conventional spring-loaded types and BalanSeal spring-loaded types.
Specifications: Outlines material limitations, pressure and temperature limits, and back pressure constraints for valves.
Procedures: Sizing process involves calculating the minimum orifice area required for the valve based on fluid flow rates.
Correction Factors: Various correction factors are provided for different conditions, crucial for adjusting valve capacity under varying operational conditions.
Tables and Data: Includes tables with constants and correction factors for different gases and liquids, essential for accurate calculations and valve selection.
Recommendations: Avoid cascading safety factors and use conservative equations for sizing. Use BalanSeal valves when back pressure variation exceeds 10% of the set pressure.
Approvals and Certifications:- ASME “V”, “UV” and “NV”
- National Board “NB” approval
- ISO 9001-2008
- US Coast Guard
- PED 97/23/EC (European Pressure Equipment Directive)
- ATEX 94/9/EC (European Potentially Explosive Atmospheres)
- B51 CRN (Canadian Registration)
- China Safety Quality License
- Russian GOSH-R and GGNT (Russian Certification and Permits)
- First Point Assessment Limited
- Nuclear – 10 CFR 50 Appendix B, NCA-4000, NQA-1, N285.0
Contact Information:10195 Brecksville Road, Brecksville, OH 44141 USA
Telephone: 440-838-7690
Fax: 440-838-7699
Website:
http://farris.cwfc.com Facilities:- Brecksville, Ohio, USA
- Brantford, Ontario
- Edmonton, Alberta, Canada
- Bridport, Dorset, UK
- Delhi, India
- Tianjin, China
Disclaimer: The information is presented in good faith and believed to be accurate, but Farris Engineering does not guarantee satisfactory results from reliance on such information. No warranty or guarantee is expressed or implied regarding the performance, merchantability, fitness, or any other matter with respect to the products. Farris Engineering reserves the right to alter or improve the designs or specifications of the products described herein without notice.