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Farrat Isolated Foundations

Farrat Isolated Foundations
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Farrat Isolated Foundations

Product catalog summary
Introduction
Farrat Isolevel Ltd has been a leader in engineering isolated foundations since the 1960s, offering global vibration isolation solutions across various sectors. Their solutions ensure machinery operates within specified vibration levels, enhancing productivity and compliance with health and safety standards.
Applications
Isolated foundations are utilized in applications such as printing presses, power presses, and roll grinders. They provide passive isolation to protect sensitive machinery from external vibrations and active isolation to prevent vibrations from affecting surrounding structures.
Construction and Configuration
Isolated foundations consist of a concrete inertia block surrounded by vibration isolating material. Configurations include full isolation (base and walls surrounded) and lateral isolation (only walls surrounded). The inertia block adds mass and stiffness, reducing vibration levels and maintaining alignment.
Vibration Control - Basic Theory
Vibration isolation involves reducing transmitted vibrations between structures by understanding the relationship between exciting and natural frequencies, damping ratios, and transmissibility. Effective isolation requires the exciting frequency to be greater than the natural frequency.
Impact and Shock Isolation
Shock isolation uses isolators to reduce shock severity by storing and releasing energy over time, crucial for machinery like power presses and forging machines.
Materials and Products
Farrat offers materials and products for isolation, including ISOMAT, Vidam, coil springs, and bespoke isolators, along with sidewall isolation solutions.
Case Studies and Project References
Farrat has extensive experience with isolated foundations in industries such as automotive, oil & gas, and recycling. Notable projects include roll grinders for Union Electric and Voith Paper, and compressors for Sahil & Shah.
Why Choose Farrat?
Farrat offers over 50 years of experience, ISO-certified quality assurance, and a commitment to innovation, providing comprehensive support from design to installation for optimal vibration control solutions.
Overview of Rigidly Connected Systems
Machines directly connected to the foundation experience high peak forces over short durations, transferring force to the structure except for what is absorbed by the machine itself.
Use of Isolators
Elastomeric or spring isolators reduce peak force transmission, lowering structure-borne noise and vibration.
Isolators with Inertia Block
Combining isolators with a foundation block significantly reduces transmitted force, enhancing mass damping and reducing machine movement.
Isolated Foundation Configurations
Full isolated foundations are used for critical vibration isolation, involving base and wall isolation. Different construction types are detailed for presses, forges, pumps, and grinders.
Materials and Products
  • ISOMAT Pads: Key component for vibration isolation, available in various elastomeric types and thicknesses.
  • Voidfiller: Supports wet concrete until it hardens, allowing ISOMAT Pads to take the full load.
  • Verlimber and Favim: Full area isolation materials offering a range of performance and cost options.
  • VIDAM: High damping material used for base and wall isolation.
Installation Guidance
Detailed steps for installing isolated foundations, including laying Voidfiller, placing isolators, and pouring concrete, with specific methods for different construction types.
Conclusion
Farrat's isolated foundation solutions provide effective vibration isolation for various industrial applications, utilizing high-performance materials and tailored installation techniques.
Specifications and Procedures
Farrat offers spring isolators and dampers designed for natural frequencies as low as 3.2 Hz, with bespoke options for even lower frequencies. The FSL and FSLV coil spring isolators are used for low-frequency vibration isolation, with FSLV products incorporating a viscous damping unit.
ISOFOAM and Side Wall Isolation
ISOFOAM is used for lateral isolation in foundation walls, available in various grades depending on pit depth.
Case Studies
Sahil & Shah Full Field Development Project, Abu Dhabi: Farrat provided vibration control solutions for compressors on desert sand, achieving an 8 Hz natural frequency with 348 isolators.
Voith Paper: Implemented a 7 Hz vibration control system for a roll grinder installation.
Union Electric: Designed an ISOMAT Isolated Foundation system for a Churchill roll grinder.
Daily Mail Printing Press: Developed a bespoke ISOMAT Isolated Foundation system for a Cerutti Flexo printing press.
Kaleva Printing, Finland: Mentioned as a case study without detailed information.
Overview of Design and Implementation
The document discusses the design and implementation of isolated foundation systems for large-scale industrial machinery, focusing on newspaper printing presses and precision measuring machines.
Specifications
The ISOMAT Isolated Foundation system is designed with a dynamic natural frequency of 10 Hz and approximately 10% damping.
Procedures
Farrat collaborated with local agents and contractors for successful installation, with specific procedures for different load requirements.
Key Facts
The printing press project had an order value of £46,000 and utilized 208 ISOMAT isolators.
Recommendations
Farrat's solutions are recommended for their technical proficiency and ability to provide bespoke solutions for complex industrial vibration control challenges.
Additional Solutions
Farrat offers a range of products for industrial vibration control, including Isolated Foundations, Isoblocs, and Anti-Vibration Materials, along with support for machinery relocation and installation.
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Catalog excerpts

Farrat Isolated Foundations-2

Introduction 1.1 Farrat Industrial Heritage Farrat's heritage of engineering isolated foundations dates back to the 1960s. Since then, we have developed vibration isolation solutions for clients around the world across construction, industrial and power generation sectors. Equipment manufacturers are increasingly designing machinery to work faster and with more precision, whilst reducing weight and cost. Farrat Isolated Foundations are used in many applications to ensure the operating conditions - in terms of vibration levels - are controlled to within equipment specifications, to maximise productivity...

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1.3 Farrat Isolated Foundations Isolated Foundations (IFDs) either protect sensitive machinery from surrounding vibrations (passive isolation) or reduce vibrations and prevent them from migrating to the surrounding foundations (active isolation). How are Isolated Foundations constructed? IFD's comprise of a concrete inertia block, to which equipment or machinery is rigidly connected. Specialist Vibration Isolating Material, provided by Farrat, surrounds the inertia block to prevent vibration from either entering or leaving, depending on the particular application. What different configurations...

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How Farrat Deal with Enquiries Farrat have over 50 years' experience in providing vibration isolation solutions for machinery and equipment. This section provides the considerations and information required to enable Farrat to provide the most cost -effective Isolated Foundation solution for each enquiry. For lateral isolation, Farrat have several materials available as detailed in Section 6. If in doubt please contact Farrat. For full isolation, the key factors for vibration isolation are: 1. Total static mass of the machine and equipment, including tool and component mass 2. Dimensions and...

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2.3 Why Choose Farrat? Our engineering capabilities enable us to help you choose the right products to develop the optimum industrial vibration control solution for your specific application. Solutions for Industry and Power Generation Industrial Vibration Control (IVC) )) Vibration, noise and shock have significant effects on the performance of industrial and power generation equipment and their surroundings and establishing workable solutions can often be complex. Farrat's rich and varied history, coupled with cutting-edge and ever-improving techniques, makes us the ideal choice for resolving...

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Applications & Project References Global solutions exported from Farrat’s UK manufacturing facility. 3.1 Canning - Bodymakers / Cupper Presses Farrat have over 47 years experience designing and supplying Isolated Foundations for both bodymakers and cupping presses, supplying multiple production lines globally, including Europe, China, The Middle East and India. Materials used for cupping presses are: NBR ISOMAT Pads, Voidfiller & Vidam. For bodymakers we use Vidam & Voidfiller. Stolle, Hungary Stolle, Hungary Equipment Type: Cupper Press Equipment Type: Bodymaker AFRC, Strathclyde University...

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3.6 Automotive - Dynamic Test Rigs Sahil & Shah, Abu Dhabi Llanelli, Wales Triumph Motorcycles Equipment Type: Compressors *Case study on Page 24 Equipment Type: Dyno Roller Block Equipment Type: 4-Axis Road Simulator Kimber, Birmingham Daily Mail Press, Didcot Kaleva Printing, Finland Equipment Type: Massey 7 Tonne Drop Forge Equipment Type: Cerutti Flexo Press *Case study on Page 30 Equipment Type: Cerutti Flexo Press *Case study on Page 32 Equipment Type: Rhodes 350T Power Press Equipment Type: Metal Vehicle Crusher

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Vibration Control - Basic Theory Vibration isolation reduces the level of vibration transmitted between a machine, building or structure and another source. Vibration can come from multiple sources, such as an imbalance of rotating machinery, impact from a metal stamping press and reciprocating engines and compressors - which have inherent imbalance. When sensitive equipment requires isolating, even low levels of vibration from sources such as overhead cranes, stacker trucks and accidental dropping of heavy objects can become a problem. Vibration isolation is a very complex subject, particularly...

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4.1.2 Natural Frequency (fn) Vibration isolation only becomes effective when the exciting frequency is greater than the natural frequency; therefore, when a machine increases to working speed, there will be an instance when resonance occurs and damping becomes an important requirement to limit the level of vibration. The natural frequencies for common structures are shown in Fig 4.2, for typical isolator types. Fig 4.2 Frequencies for Common Structures PERCENTAGE ISOLATION EFFICIENCY 4.1.4 Damping Ratios The damping ratio C/Cc is determined for each material by testing. The Cc is the critical...

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Impact and Shock Isolation - Basic Theory Shock is created by impact of one mass against another, e.g. during operation of power presses, forging machines and drop hammers. The shock impulse caused by the impact travels through the machine structure as a deflection wave. If the machine is rigidly connected to its foundation, the deflection wave enters the foundation and the surroundings; with the shock causing the affected masses to vibrate at their own natural frequencies. 5.1 Isolating Impact or Shock Vibration A reduction in shock severity is achieved by the use of suitable isolators, which...

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)) Fig 5.2 shows a machine/structure that is rigidly connected to its foundation. Machine Vibration )) The peak force into the structure is very high and of relatively short duration. Ground Vibration )) The force that occurs in the machine is transferred to the structure with the exception of that which is absorbed by the machine. )) Fig 5.3 demonstrates the use of elastomeric or spring isolators between the machine and the supporting foundation. Machine Vibration )) With the correct isolator specification, the peak force transmitted to the supporting foundation is significantly reduced resulting...

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Isolated Foundation Configurations Farrat Isolated Foundations combine the use of high performance vibration isolation materials, mass damping and rigid, uniform fixing of the equipment to its foundation. There are two main types of vibration isolation systems: ) Lateral isolation (walls only) ) Full isolation (base and walls) 6.1 Full Isolated Foundations Full Isolated Foundations are typically used where vibration isolation is paramount and therefore requires isolation from the base of the inertia block in addition to the walls. There are a variety of construction types for this system depending...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.