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Farley Laserlab
Tire Mold Laser Cleaning Machine

Tire Mold Laser Cleaning Machine

Product catalog summary

About Us
The document introduces a pioneering company in China specializing in laser industrial applications. It is the first domestic company listed with laser as its main business and provides comprehensive intelligent manufacturing system solutions.

Industrial Layout
The company has a comprehensive intelligent manufacturing system that includes core units like laser sources, laser intelligent equipment, and automated production lines. It has multiple subsidiaries across China and internationally, focusing on various aspects of laser technology and intelligent manufacturing.

Laser Cleaning Principles and Advantages
Laser cleaning involves using laser beam energy to remove pollutants from surfaces without damaging the base material. It offers advantages over traditional methods like chemical grinding and mechanical cleaning, such as being environmentally friendly, cost-effective, and providing uniform cleaning quality.

Tire Mold Laser Cleaning
The document discusses the development of tire curing mold cleaning technology, highlighting trends in tire molds such as the use of aluminum molds and complex pattern designs. It compares different cleaning methods, emphasizing the benefits of laser cleaning over sandblast and dry ice cleaning.

Difficulties in Online Laser Cleaning
Challenges include equipment compatibility with vulcanizing machines, laser accessibility in complex forms, and system stability under high temperatures.

Laser Cleaning Applications and Equipment
The company offers intelligent laser cleaning equipment for tire molds, featuring self-developed software systems, vision tracking, and motion systems. The equipment adheres to national safety standards and is designed for efficient and safe operation.

Safety Standards
The equipment meets various national safety standards, ensuring safe operation with features like blind spot cameras, ultrasonic radar, and intelligent vision systems.

Technical Specifications
The document lists technical specifications for the laser cleaning equipment, including parameters like laser wavelength and power.

Specifications:
- Cleaning efficiency for all-steel mold: approximately 45±5 minutes; semi-steel mold: approximately 25±5 minutes.
- Cleaning method: Online cleaning with multi-angle full coverage dispersed cleaning.
- Laser safety level outside the protective cover: Class 1 Laser Products @GB7247.1.
- Full load power consumption: 21kW.
- Size: 2600mm (L) × 1300mm (W) × 2400mm (H).
- Weight: Approximately 3000kg.

Main Parts:
- Tire mold online and offline type laser cleaning intelligent equipment.
- Automatic measurement and planning of cleaning path.
- Self-developed laser cleaning process expert library and software system.
- Self-controlled customized laser source.
- Components include laser, cleaning unit, robot unit, bearing platform, process management software, power supply, chiller system, smoke management system, electrical control system, and security system.

Parameters:
- Laser center wavelength: 1064nm.
- Laser average output power: ≥500w.
- Laser type: Pulsed Fiber Laser, Class 4 Laser Products @GB7247.1.
- Laser head movement dimension: 6 Axis.
- Cleaning mold: All-steel/semi-steel pattern blocks, upper and lower side panels.
- Number of workstations: Double station, interchangeable.
- Size: 6000mm (L) × 2600mm (W) × 6000mm (H).
- Weight: Approximately 5000kg.

Applications and Innovations:
- Designed for cleaning complex surfaces of snow tires with deep grooves and fine patterns.
- Emphasizes full automation and no rust hidden features.
- Promotes innovation as a driver for a better world.

Catalog excerpts

HGTECH Tire Mold Laser Cleaning Intelligent Solutions Innovation Fuels a Better World

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Pioneer and leader of aser industrial application in China The first domestic listed company with laser as its main business (stock code 000988) The first company in China and the second company in the world to focus on laser intelligent equipment as the core solutions with a full industry chain layout. Innovation Fuels Better Wo

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INDUSTRIAL LAYOUT China First World Second Comprehensive intelligent manufacturing system HGTECH Fiber-optic laser YAG UV laser and ultrafast laser Direct semiconductor laser • Wuhan Raycus Fiber Laser Technologies Co., Ltd. • Wuhan Huaray Precision Laser Co.,Ltd. • Suzhou Everbright Photonics Co., Ltd. Measuring & Testing System Automated Processing System • Suzhou HG Automation Technology Co., Ltd. • Shenzhen Measurement Technology Co.,Ltd. Laser Source Laser Intelligent Equipment Measurement & Automated Production Line Smart Factory Measuring Intelligent Manufacturing Information System Laser...

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Laser Intelligent Equipment & Automated Production Line I TP12052F&LT12052F 4 Trucks (Side Hanging) Heavy Load Laser Tube Cutting Machine I TP12036M&LT12036M 3 Trucks (Side Hanging) Heavy Load Laser Tube Cutting Machine I TP10032W&LT10032W 3 Trucks (horizontal) Heavy Load Laser Tube Cutting Machine I TP6322&LT6322 2 Trucks (horizontal) Heavy Load Laser Tube Cutting Machine I GF3015_TUBE Tube-Plate Integrated Laser Cutting Machine I AUTOBOT3015 3D 5 Axis Laser Cutting Machine for Automobile Thermoforming Parts I SF 3D 5 Axis Laser Cutting Machine I SF3015E 3D 5 Axis Laser Cutting Machine I SF4025G...

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Laser Welding BIW Laser Welding Laser Cleaning Robot Flexible Laser Cutting and Welding System Battery Tray Laser Welding System Robot Flexible Laser Cutting and Welding System Automobile Bumper Laser Punching and Welding System Flexible Non-metal Laser Cutting System Automobile Dash Board Laser Weakening for Safety Airbag Robot Flexible Laser Cutting and Welding System Online Tube Laser Welding System Large Scale Metal Sheet Laser Welding System I Full Automatic CNC Laser Tailor Welding Production Line I Full Automatic Welding Production Line for Automobile Transmission Parts I Large Scale Metal...

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Integration of automation, information technology, and intelligence with manufacturing industry. Automated machining system . Automation production line for 3C products ' Automated assembly line for 4G high Automation production line for 5G / communication products , Automation production line for optical modules I Personalized information and packaging production line for power supplies / Automated assembly line for contactors Automated production line for lithium-ion ' batteries industry I Automated production line for photovoltaic industry / Automated production line for hydrogen energy industry...

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SMART MANUFACTURING We have built and are building over 30 automated, information-based, and intelligent smart factories to create benchmark enterprises. We provide a complete Lesso Group's Intelligent Factory in the Pipe Fitting Industry Zoomlion Heavy Industry Intelligent Manufacturing Plant in the Construction Machinery Industry solution for the smart factory. Planning and design, simulation MES system HG-PMS system WMS system Visual BI System integration Warehouse and logistics, etc. Wuhan Shipbuilding Heavy Industry Group/ Gansu Borui Smart Bridge Shanxi Taizhong intelligent factory in the...

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Hamburg, Germany ■ Intelligent Manufacturing Research Center Toronto, Canada R&D center of ultrafast laser 10 25 Overseas R&D Center Overseas Subsidiary Foreign Service Center Silicon Valley© q ©Poland Germany Italy© ©Turkey Bulgaria Egypt China Wuhan Wuhan, China Pakistan National Engineering Research Center Laboratory of Laser National Enterprise Technology Center The United states Silicon Valley Laser application research and development center Houston High power research and development center Chicago High power research and development center Melbourne, Australia High power laser equipment...

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Principles and Advantages of Laser Cleaning

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Degreasing the surface of stainless steelwheel hub Removing welding oxide layerfrom stainless steel • The beam energy emitted by the laser is absorbed by thepollution layer on the surface to be treated; • The absorption of large energy forms a rapidly expandingplasma (highly ionized unstable gas), generate shock wave; • The shock wave makes the pollutants evaporate or peel offinstantaneously. • With correct laser parameters and optimal wavelength, thebase materialwill not be damaged or melted.

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Principles and Advantages of Laser Cleaning Technical Advantages Mechanical Cleaning • Low cleaning effect • Severe workpiece damage • labor-intensive Laser cleaning will become the first-choice cleaning method in the future Technical Advantages • Accurate and controllable: cleaning area and thickness are accurate and controllable • poor consistency • Uniform cleaning quality: uniform and consistent throughout the lifetime of the laser Chemical Grinding • Intelligence: Easy to detect and control, intelligent process • Environmental Pollution • No damage: only remove surface contaminants • High...

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Laser Cleaning of Tire Mold Intelligent Solutions

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Tire Curing Mold Cleaning Technology Development I “ ~ “* ' Trends in Tire Molds 1. Tire mold material: Aluminum molds have advantages such as faster heating, lighter weight, simpler machining, and longer service life; 2. The mold pattern appearance design aims to achieve low rolling resistance, high performance, and a beautiful appearance. The pattern details become more numerous, and the pattern blocks become smaller and fragmented; 3. High-end tires: such as the velvet high-end pattern series from Prinx Chengshan, the tire sidewalls are as soft and delicate as velvet, beautiful and exquisite....

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Tire Mold Laser Cleaning Machine

Tire Mold Laser Cleaning Machine

Catalog excerpts

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