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Farley Laserlab XRP Brochure Plasma Cutting Machine

Farley Laserlab XRP Brochure Plasma Cutting Machine

Farley Laserlab XRP Brochure Plasma Cutting Machine

Product catalog summary
Overview of the Fabricator XRP System
The Fabricator XRP is a comprehensive plate processing system designed by Farley Laserlab. It integrates advanced cutting, marking, and drilling technologies to produce complex parts efficiently and with high precision. The system is equipped with the latest Hypertherm HPR400XD HyDefinition plasma system and a 5-axis bevel head, allowing for high-quality finished parts without the need for additional processing.

Key Features
  • Sub-Axes Drilling Technology: The system features independent sub-axes drilling technology, enabling faster machining times by allowing the drill head to reposition without retracting the clamp or moving the main machine axis. This results in a 100% increase in drilling speed.
  • Precision Cutting and Marking: The Fabricator XRP combines cutting-edge plasma systems with marking options such as plasma, indent, powder, inkjet, engraving, and pinstamping, ensuring precise and efficient operations.
  • Automated Machining: The system includes an automatic tool changer with a 40-station tool magazine, a BT40 drill head, and a large pneumatic clamp for stable and accurate machining.
  • Versatile Machining Capabilities: It can handle milling, drilling, tapping, counterboring, marking, plasma cutting, and beveling in one setup, operated by a single user.

Technical Specifications
  • Cutting and Machining: Capable of machining holes up to 350mm in diameter and handling material thickness from 3mm to 125mm.
  • Speed and Accuracy: Offers a traverse speed of up to 50m/min and profiling speed of up to 20m/min, with machine accuracy of +/-0.15mm and repeatability of +/-0.1mm.
  • Drive and Power: Features a helical rack and double pinion drive system with a spindle power of 27 Kw at 60% duty cycle.
  • Communication and Control: Equipped with Ethernet on LAN and USB communication, and controlled by a Farley 32-bit CNC system.

Conclusion
The Fabricator XRP is designed for large industry players seeking a fully automated, integrated system that minimizes downtime and maximizes production efficiency. Its innovative sub-axes technology and comprehensive machining capabilities set a new standard in the industry.
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Catalog excerpts

Farley Laserlab XRP Brochure Plasma Cutting Machine-1

FULLY AUTOMATED MACHINING FABRICATOR XRP The complete plate processing system with independent sub-axes drilling technology – designed to produce complex parts, to finished quality, straight off the table. The Fabricator XRP is Farley Laserlab’s flagship, next generation complete plate processing system, designed to achieve a new level of production efficiency. It combines the very best cutting, marking and drilling technologies to produce complex parts without the need for 2 nd and 3rd operations. This flexible, user-friendly, multi-carriage, multi-torch machine is for the big industry players looking for a fully automated, integrated system that eliminates downtime between processes, is simple enough for one operator to setup and run and provides an impressive return on investment. While achieving the very best cutting performance from Hypertherm’s new HPR400XD HyDefinition plasma systems (capable of piercing 50mm MS), it is the innovative sub-axes drilling capability that sets a new industry standard. Sub-axes for accurate, faster machining times The Fabricator XRP delivers faster machining times because the s ub-axes allows the drill head to reposition the tool for continuous, uninterrupted machining - without retracting the clamp and without moving the machine main axis. Advantages of the sub-axes technology: Drilling speed can be increased by 100%. Milling operations now give the operator the choice of drilling or machining large diameter holes or slots. Ability to accurately machine diameters up to 350mm, while plate is clamped. Precision cutting & marking systems With the new Hypertherm HPR400XD HyDefinition plasma system and 5-axis bevel head, oxy-fuel and marking options, parts are cut to finished quality, eliminating the need for further processing – saving time and money. • BT40 drill head with 40 station tool magazine • Automatic tool changer • Large pneumatic clamp for stable & accurate machining • Sub-Axes enables high speed repositioning during machining operations independent of main machine X & Y axes • 250mmx250mm sub-axes • Through spindle coolant for greater chip evacuation during drilling operations • External coolant minimises swarf accumulation during drilling operations • Mill accurate, well finished holes up to 350mm CUTTING & MARKING • New Hypertherm HPR 400XD HyDefinition plasma system • 5-Axis Bevel Head • Oxy-Fuel torches • Arcwriter marking • Pinstamper This part was drilled, milled, tapped, counterbored, marked, plasma cut & bevelled in one setup, by one operator, on one machine. 40 station tool changer The tool repositions with the clamp down for continuous, uninterrupted operation contact us to discuss how the FABRICATOR XRP works to increase production

 Open the catalog to page 1
Farley Laserlab XRP Brochure Plasma Cutting Machine-2

Cutting Performance Profiling Speed Traverse Speed Machine Accuracy Machining Performance Spindle Speed Spindle Power Smallest Hole Largest Hole (helical machined) Machining Envelope 250mmx250mm without foot reposition Mechanical Bearings Linear bearings on precision prismatic ways Trapezoidal, low profile, fabricated & machined Dual beam, fabricated & machined as one piece Drive System X & Y Axis Helical rack & double pinion, 3Kw X axis, 5Kw Y axis Drive System Z Axis Helical rack & double pinion 3Kw Tool Changer capacity Tool Diameter 75mm all pockets full, 130mm alternate pocket empty Word...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.