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FRAMED FORMWORK DESTIL2

FRAMED FORMWORK DESTIL2
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FRAMED FORMWORK DESTIL2

Product catalog summary
Safety Warnings
The manual stresses the importance of following safety regulations specific to the country of use. It is designed for users of TF products and systems, with the employer responsible for ensuring all operators understand the manual. The manual should be accessible at the workplace but does not replace a Method Statement, which is the client's responsibility. Users must adhere to instructions for equipment flow, configuration, installation, use, and dismantling to prevent accidents and property damage. Precautions should be taken based on site climatic conditions, and connections should be periodically checked, especially after severe weather.
Features
The Destil 2 formwork system is modular, with panel heights of 330 cm, 300 cm, and 150 cm. It is constructed from highly resistant S355MC steel with a frame depth of 123 mm and a thickness of 2.00 mm, finished with a hot zinc-coat. The system can withstand a maximum concrete pressure of 60 kN/m² and uses high-quality 18 mm birch plywood or plastic-coated plywood for durability. It is compatible with other leading systems and provides improved concrete finishes. The system is designed for longevity with hot-dip galvanized frames and profiles, requiring only three tie rods for 300 cm panels, reducing assembly time. It is versatile, allowing for large-area crane operations and fast panel connections, and includes solutions for corners and circular walls. Technical assistance and a full range of interchangeable accessories are available. The system reduces construction time by 25% compared to conventional methods and allows for high reutilization.
Technical Specifications
The system is made from hot-rolled S355MC steel, with a profile thickness of 2.0 mm and an admissible load of 60 kN/m². The finishing technique is hot zinc-coating. The birch multilayer panel is 18 mm thick, treated with phenolic for easy cleaning, and sealed with silicone. The system offers complete modularity and high compatibility with other formwork systems, including perimeter holes for versatile use and tube profiles for accessory connections.
Applications
The Destil 2 system is suitable for constructing vertical formworks, formworks supported by shoring systems, climbing formworks for towers and bridge piers, dam formworks, elevator shaft formworks, single-faced concreting formworks, and tunnel formworks. It is designed for modern construction sites, offering efficiency and reduced costs.
Specifications
The document outlines the specifications for the DESTIL2 framed formwork system, including components such as anchoring plugs, prop shoes, fixed brackets, and panel struts. The system is designed for forming bridges and service platforms, with specific guidelines for spacing and safety measures.
Procedures
Instructions are provided for assembling the formwork, including the use of tie rods and clamps to connect formwork modules. The document specifies the use of plastic tubes for tie rods to allow reuse and prevent damage. Detailed assembly instructions are given for different configurations, including 90° angles, acute angles, and T-connections with existing walls.
Standards and Load Capacities
The document references DIN 18216 standards for load capacities, specifying admissible and ultimate loads for various components. For example, the plate nut D15 has an admissible load of 90 kN and an ultimate load of 190 kN.
Recommendations
Recommendations include ensuring proper alignment and spacing of formwork elements, using appropriate safety measures such as guardrails and toe boards, and avoiding warming or welding of bars to prevent deformation.
Key Data from Tables and Diagrams
The document includes tables detailing the number of clamps required for different element heights and widths, as well as maximum stress values for panel struts at various extensions. Diagrams illustrate the assembly of formwork elements and the use of universal waling for alignment and closure.
Overview
This document provides detailed specifications and descriptions of various accessories used in the DESTIL2 framed formwork system. It includes information on components such as tie clamps, anchorage brackets, pressure plates, hexagon nuts, compensation sheets, fixed brackets, panel struts, and more. Each section outlines the purpose, specifications, and weight of the components.
Specifications
  • Stop/End Tie Clamp: Allows placement of tie rods above the profile edge. Weight: 1.50 kg.
  • Anchorage Bracket: Used with hexagon nuts for horizontal formwork positioning. Weight: 1.50 kg.
  • Pressure Plate: Replaces super plate nuts in limited spaces. Admissible load: 90 kN. Weight: 0.80 kg.
  • Hexagon Nut DW15: Available in lengths of 50 mm and 70 mm, used for formwork module compensation. Weight: 0.30 kg and 0.32 kg respectively.
  • Compensation Sheets: Available in heights of 1500 mm, 3000 mm, and 3300 mm. Weights range from 27.50 kg to 56.50 kg.
  • Fixed Bracket 60 and 80: Used for constructing casting platforms. Weight: 7.23 kg and 12.20 kg respectively.
  • Panel Struts: Available in lengths of 340 cm and 540 cm, used for vertical adjustment of formwork. Weights range from 34.45 kg to 71.40 kg.
  • Props Extension: Allows vertical adjustment of panel struts up to 100 cm. Weight: 17.00 kg.
  • Spring Locked Connecting Pin D20: Used for connecting pouring brackets and plumbing struts. Weight: 0.50 kg.
Procedures and Recommendations
  • Ensure proper anchorage of formwork to prevent turnover.
  • Maintain a maximum distance of 1.80 m between brackets on work platforms.
  • Use appropriate ladders for access to work and casting platforms.
  • Ensure all openings are closed and blocked according to local safety regulations.
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Catalog excerpts

FRAMED FORMWORK DESTIL2-1

FRAMED FORMWORK DESTIL2 CASSERO A TELAIO DESTIL2

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FRAMED FORMWORK DESTIL2-2

AVVERTENZE SULLA SICUREZZA SAFETY WARNINGS • The respect of these instructions does not exempt from compliance with all safety regulations in force in the country where you use the system. • These instructions are intended for users of TF products and systems. Each one must be aware of the contents of this manual; in case they have difficulties in reading the same, the employer has to provide education of the same • The User’s Manual instructions must always be available at the workplace for all operators • This manual, even if used in order to draw up a Method Statement, will not substitute...

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FRAMED FORMWORK DESTIL2-3

WALLS OFFSET SOLUTIONS 28 COLLEGAMENTO DEGLI ELEMENTI 8 COMPENSAZIONI 13 ANGOLI DISARMO RAPIDO 31

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FRAMED FORMWORK DESTIL2-5

DESTIL FRAMED FORMWORK | CASSERO A TELAIO DESTIL FEATURES The formworks system DESTIL 2 ITALY is a new system for efficient concrete construction tecnology of wall and columns. Destil 2 Italy offers incresed and reduced costs: PANEL HEIGHTS: a wall formwork with wildest modularity available in heights of 330 cm, 300 cm and 150 cm. Wide range for every sizes of steel frame. STEEL: highly resisting Steel, type S355MC. Frame depth: 123 mm Thickness: 2,00 mm Finishing technique: hot Zinc-coat MAX CONCRETE PRESSURE: 60 kN/m2 HIGH-QUALITY PLYWOOD: 18 mm birch quality-plywood or a plastic-coated plywood...

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FRAMED FORMWORK DESTIL2-6

CASSERO A TELAI O D ESTI L2 Material: hot-rolled steel, highly resisting, type S355MC, according to regulation EN 10149 part 1/ part 2 and DIN EN 10051 Thickness: 2.0 mm Admissible load: 60 kN/m Finishing technique: Hot Zinc-coat Panel: birch multilayer panel, 18 mm thick Materiale: Acciaio laminato a caldo ad alta resistenza S355MC, a grana fine, secondo EN 10149 parte1/parte2 e DIN EN 10051 Spessore profilo: 2,0 mm Portata ammissibile: 60 kN/m Finitura: zincatura a caldo Pannello: betulla multistrato 18 mm 1 Highly resistant steel frame, 123 mm high, with perimeter concavity adapted for insertion...

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FRAMED FORMWORK DESTIL2-7

DESTIL2 FRAMED FORMWORK | CASSERO A TELAIO DESTIL2 - modularity - high compatibility with other formwork systems currently on the market - low density of bind places per square meter for every formwork - interchangeability of all accessories - rapid formwork planting, removing and moving on-site - respect of measure tolerances and high accuracy of production operations - wide range of steel frame formwork - high number of possible reutilization - pre-and post-selling assistance - logistics efficiency - attention to safety aspects - modularità - alta compatibilità con altri sistemi di casseforme...

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FRAMED FORMWORK DESTIL2-8

DESTIL 2 FORMWORK ELEMENTS CONNECTION | COLLEGAMENTO DI ELEMENTI DESTIL 2 fixed bracket cod. CC0022TF mensola di getto fissa cod. CC0022TF panel strut H=340 cod. CC0025TF Puntello di sostegno H=340 cod. CC0025TF Super plate nut cod. CC0045 Dado a piastra articolata cod. CC0045 Quick acting clamp cod. CC0008TF Morsa a cuneo cod. CC0008TF

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FRAMED FORMWORK DESTIL2-9

DESTIL2 FRAMED FORMWORK | CASSERO A TELAIO DESTIL2 FIXED BRACKET | MENSOLA DI GETTO FISSA Should be used for construction of casting platforms or service platforms. Fixed bracket is joined to the formwork structure with appropriate fixing head. It is recommended to maintain the distance between two brackets not greater than 1,8 meters. The work platforms should have timber board in the bottom, in the middle, and on the top of the vertical handrail structure; and the distance shouldn’t be larger than 60 cm. The access to the work platforms and casting platforms is granted with appropriate ladders....

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FRAMED FORMWORK DESTIL2-10

PLATE NUT D15 (0150) | DADO A PIASTRA D15 (0150) Screwed on the tie rods in order to lock up bindings (2 plates needed for each bar). Admissible load =90 kN (according to regulation DIN 18216). Si avvita sulle barre di ancoraggio D15 per serrare le legature (n° 2 piastre per ogni barra). Portata ammessa a norma DIN 18216=90 kN. QUICK ACTING CLAMP | MORSA ACUNEO Connect the adjacent formwork elements together Is placed in any point of the frame edge, preferably close to the stiffeners. Destil2 Quick Acting Clamp and Destil2 Multi Function Clamp: - align perfectly the elements creating connections...

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FRAMED FORMWORK DESTIL2-11

DESTIL2 FRAMED FORMWORK | CASSERO A TELAIO DESTIL2 TIE ROD | BARRA DI ANCORAGGIO Used to fix formwork during the casting operations. Produced in standard length of 6 meters and cut to necessary length on the construction site. The bars can be reused after the works; but prior to casting, they should be put in plastic tube, type 22/26, and then can be reused. For correct usage the bar should be equipped with appropriate accessories (Super plate nuts or Hexagon nuts or Plate nuts D15). Admissible load: 90 kN (according to regulation DIN 18216) Ultimate load: 190 kN (according to regulation DIN...

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FRAMED FORMWORK DESTIL2-12

Multi function clamp cod. CC0009TF Morsa di compensazione cod. CC0009TF Universal waling cod. CC0011TF cod. CC0012TF Rotaia di fissaggio cod. CC0011TF cod. CC0012TF Universal fixing bolt for waling cod. CC0016TF Morsetti bloccaggio prolunga cod. CC0016 TF Super plate nut cod. CC0045 Dado a piastra articolata cod. CC0045

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FRAMED FORMWORK DESTIL2-13

DESTIL2 FRAMED FORMWORK | CASSERO A TELAIO DESTIL2 CLOSURES UP TO 15 cm| COMPENSAZIONE FINO A 15 cm Wall compensation, from 0 to 15 cm, using wooden beam or wooden boards, multi function clamp for the connection of the elements and universal waling for alignment. Compensazioni da 0 a 15 cm con quadrotti o tavole di legno, morsa di compensazione per il collegamento dei moduli e la rotaia di fissaggio per l’allineamento. Wooden beam or boards Tavola o quadrotto in legno Universal waling Rotaia di fissaggio Multi function clamp Morsa di compensazione CLOSURES UP TO 50 cm | COMPENSAZIONE FINO A 50...

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FRAMED FORMWORK DESTIL2-14

DESTIL2 FRAME FORMWORK ELEMENT Logical modular system in steps of 10. The heights and the widths of the frame Destil 2 elements form a modular system logical and simple to use that makes the formwork particularly flexible and cost effective. - easy planning and forming - adjustment of the height and width in steps of 15 cm - few compensations required - clear positioning of junctions. With In height up to 3.00 m are planned n. 3 berths, with 3.30 m high elements are required 4 berths. - 10 element widths, - 3 element heights With this wide range you can form any geometry. ELEMENTI CASSERO A TELAIO...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.