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Flex Two Sided Systems

Flex Two Sided Systems

Flex Two Sided Systems

Product catalog summary
Equipment and Services Overview
Fancort Industries specializes in component lead forming for the aerospace and semiconductor industries, offering over 44 years of experience. Their services include lead forming, lead tinning, and leak testing, adhering to various military and NASA standards.

Lead Forming Options and Features
  • Lead forming complies with Mil-std 883E and NASA std FP 51 3414 Rev. H Section 3.
  • Process control meets all ISO requirements.
  • Standard and custom footprint designs are available.
  • Lead tinning follows Mil std NASA std 8739.2 8199 and Mil 2009 7, using a double dip method.
  • Leak testing is conducted per Mil-std 883, Med + Mod 1014.12, conditions A and C.
  • Adjustable matrix trays are used for storage and shipping.

SMT Component Preparation Services
Fancort offers universal lead forming systems and automated Mil-Spec lead tinning for flat MILSPEC devices. Their LTS 2000 equipment ensures accuracy and quick turnaround.

Robotic Tinning Machine - LTS 20000
This machine provides universal one-sided SMT form and trim systems, ideal for high-mix and short-run requirements. It features adjustable backstops, digital micrometers, and easy die member changes.

SMART FLEX Two-Sided SMT Lead Form and Trim System
  • Automatic standoff control with precision ball screw and digital readout.
  • Removable die members for varying critical dimensions.
  • Manual loader for error-free throughput.

Dedicated SMT Tooling
Designed for tighter tolerance lead forming, these tools offer manual or automatic standoff control, producing coplanarity of .004” or better per JEDEC specification.

Through-Hole Components
Fancort provides adjustable and dedicated lead cutters for trimming leads on packages up to 3” in length, with options for corner cutting and stress reduction.

Production Accessories
  • Adjustable matrix trays with ESD safe supports.
  • Standoff measuring tools for precision measurement.
  • Coplanarity mirrors for visual inspection.
  • Heavy-duty vacuum pens for handling heavier packages.

Custom Applications
Fancort designs and builds custom tooling for complex lead forming requirements, including through-hole DIP to SMD, omega-style bends, and optical component forming.
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Catalog excerpts

Flex Two Sided Systems-1

SMT Lead Forming Equipment and Services

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Flex Two Sided Systems-2

SMT Component Preparation Services Fancort is the industry leader in component lead forming for Aerospace and semiconductor industries with more than 44 years experience designing tooling to form and trim leads for a wide variety of electronic devices into innumerable configurations. We use our unique universal lead forming systems and complete process control to ensure accuracy and quick tumaround. Mil-Spec lead tinning on our LTS 2000 automated equipment is available for any type of FLAT MILSPEC devices. Leak testing is another option we offer. - Lead forming to Mil-std 883E and NASA std FP...

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Flex Two Sided Systems-3

Universal One-sided SMT Form and Trim Systems One-sided universal lead forming systems are the most flexible and accurate in the industry for processing a wide variety of components to most standards footprints. This equipment is ideal for high-mix and short run requirements. - Forms a gullwing configuration on most one, two and four-sided packages. - Adjustable backstop with linear slide holds the package case parallel for accurate registration. - All models can process top brazed, side exit or bottom brazed packages. - Built-in digital micrometers on all models for easy setup of trim length...

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Flex Two Sided Systems-4

SMART FLEXTM two-sided SMT lead form and trim system with automatic standoff control and PLC controlled ^ 9JM/ Ml The FLEX Tis a two-sided gullwing lead forming system with automatic standoff control. Simple changeover of die members, combined with accurate, repeatable changes in tip to tip length, can vary all the critical dimensions of most SMT footprints on a wide variety of ceramic packages. Automatic standoff control (B) to +/- .002" when used with the Fancort floating anvil press. Removable die members for varying all critical dimensions such as shoulder, foot, radii and lead material thickness...

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Flex Two Sided Systems-5

Dedicated tooling is designed for tighter tolerance lead forming and less part handling than Fancort universal lead forming systems. These tools process all sides of a two or four-sided package at one time. They are available with manual standoff control, or our patented electronic floating anvil system for automatic standoff control. Both types of tools produce a coplanarity of .004” or better, per JEDEC specification. Automatic Standoff Control Fancort state of the art patented floating anvil system incorporates a precision stepper motor control system built into the press to automatically...

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Flex Two Sided Systems-6

Lead Cutter - Flatpacks and Quadpacks- Adjustable #F-3 Series Trim leads on packages up to 3” in length. Adjusts easily to various case sizes with movable, locking nest. Tapered shear to eliminate stress and smooth cutting. Built-in micrometer to set cut length from .080” to .500” Optional model to cut corners on packages with non-conductive tie bars, #F-3C/A - Dedicated lead cutters to cut all sides of a package at one time, two or four-sided. - Lifter built-in if required for easy part removal on quadpacks. P/N F-3/4 Series. Through-Hole Components Pneumatic lead cutters, standard or large...

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Flex Two Sided Systems-7

Production Accessories Adjustable Matrix Trays Reusable aluminum tray with moveable ESD safe supports for most two and four sided packages. Each tray comes with a cover with ESD foam in a static shielded bag that fastens securely to the base. Each tray holds up to 10 devices. P/N AMT- 6x12QP or FP. Standoff Measuring Tool A precision instrument measures the finished standoff height on any surface mounted device, simply and accurately. It can also be used to measure the lead exit position on an unformed device so you can set the standoff control on Fancort form and trim tools. HC-1. Coplanarity...

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Flex Two Sided Systems-8

Custom Applications Custom Applications Can Form Roller Forming Omega-style Bend Reverse Gullwing Staggered Through-hole Optical Component Forming Custom Aplication Omega-Style Bend Progressive Lead Frame TO-220 One-Sided Omega Bend Fiber Optic Device 31 Fairfield Place West Caldwell, NJ 07006 [email protected] (P) 1.888.FANCORT (P) 973.575.0610

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.