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Custom Gears Capabilities

Custom Gears Capabilities

Custom Gears Capabilities

Product catalog summary
Overview
Oerlikon Fairfield, a leader in custom gear production since 1919, offers comprehensive gear manufacturing solutions. Their capabilities cater to a wide range of applications, providing both contract manufacturing and advanced motion technology expertise.

Gear Cutting and Finishing
The company specializes in various gear cutting and finishing techniques, including hobbing, shaping, spiral and straight bevel cutting, broaching, rolling, and advanced CBN grinding. They also offer multiaxis machining, drilling, milling, tapping, and sawing.

Heat Treating
Oerlikon Fairfield provides several heat treating processes such as carburizing, induction hardening, through hardening, nitriding, shot peening, and oil/press quenching.

Quality and Testing
The company employs highly advanced CNC inspection technology and offers gear quality certification to AGMA Class 12 and higher. They conduct comprehensive lab and field testing to ensure product quality.

Service and Support
Oerlikon Fairfield provides extensive sales and applications training, experienced customer service, industry-leading delivery, scheduling flexibility, and a global parts and service network.

Capabilities
  • Gear Types: External and internal spur and helical gears, straight and spiral bevel gears, precision-ground gears, high-speed gears, planetary gear drives, Hypoid® and Zerol® gears.
  • Shafts: Plain, keyed, splined, flanged, or spur shafts with tapered serrations.
  • Engineering: Over 50 engineers conduct finite element analysis, CAD/solids modeling, extensive metallurgical testing, failure analysis, and product-performance testing.

Technical Specifications
The document provides detailed specifications for various gear types, including diametral pitch, diameter, face width, and length for different gear cutting and grinding processes. It also outlines the maximum dimensions for processes like turning, grinding, and dynamic balancing.

Conclusion
Oerlikon Fairfield's integrated capabilities and extensive engineering expertise make them a reliable partner for custom gear solutions, offering countless solutions from a single source.
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Catalog excerpts

Custom Gears Capabilities-2

Capabilities Type Max. Diameter > Inch (mm) Max. Width > Inch (mm) Max. Length > Inch (mm) Turning 66 (1,675) 48 (1,220) 120 (3,048) O.D. Grinding 48 (1,220) 36 (915) 110 (2,794) I.D. Grinding 48 (1,220) 36 (915) - - Capabilities Gear Cutting Type Diametral Pitch > (Module) Diameter > Inch (mm) Face Width > Inch (mm) Oerlikon Fairfields custom gear capabilities include:ҕ External and internal, spur and helical gears and pinions Straight and spiral bevel gears and pinions Օ Precision-ground gears High-speed gears Օ Planetary gear drives Hypoid Capabilities External Spur 20 to 1 (1.3 to 25) .5...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.