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INDUSTRIAL STEAM GENERATOR

INDUSTRIAL STEAM GENERATOR
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INDUSTRIAL STEAM GENERATOR

Product catalog summary
Boiler Construction Technologies: In the early 1980s, boilers were constructed from pressed aluminum with two molded shells, sealed with gaskets. This design led to corrosion issues due to the immersion of heating elements in water. By 1985, stainless steel boilers became common, with heating elements welded directly onto the boiler shell, requiring full replacement if the element failed. Professional heating elements needed to support a load of 6-9 W/cm², resulting in larger boilers and longer heat-up times. An alternative method involves combining small boilers for higher steam output, though this requires more space and costly components.
FAIP Technology and Patents: FAIP's technology, based on extensive experience, focuses on user needs across various sectors. Their boilers are made from AISI 304 stainless steel, welded using TIG technology, creating a gasket-free, single-body structure tested up to 70 bar. FAIP's patented heating elements offer high efficiency at 28W/cm², compared to the standard 6W/cm². These elements are not in direct contact with water, allowing for maximum heat conduction and self-cleaning properties, resulting in a longer lifespan. For example, their 10.8kW generator heats 7 liters of water to 10 bar in just 6 minutes.
Specifications: FAIP's heating elements have a high efficiency of 28W/cm² and are designed to be self-cleaning with a longer lifespan. The steam generators operate at pressures between 6 to 10 bar and have a power output ranging from 7.3 kW to 36.1 kW.
Technologies and Patents: FAIP has patented technologies including an electromagnetic automatic refilling system and "TRUE TEMP" technology for consistent high steam temperature. The refilling system is tested for 100 million cycles and is self-cleaning.
Testing and Environmental Prevention: The FAIP water filter system and Steam Mop system have been tested by the University of Verona, proving effective in capturing allergens and reducing contaminants.
Water Treatment: FAIP emphasizes excellent water quality for steam production, offering a water test set to measure hardness and recommending softening if hardness exceeds 5 French degrees.
Power and Control Features: Equipment includes a digital device with a thermometer, pressure gauge, and hour meter. Power switch regulation allows adjustments from 10.8 kW to 36 kW for industrial models.
Technical Data: The steam generator is made of stainless steel AISI 304, with a boiler volume of 11 to 14 liters and a water tank of 35 liters. It operates at a steam temperature of 165 to 180°C and a detergent temperature of 90 to 145°C. The power supply is 400 V 3~ - 50/60 Hz, with a maximum output of 36.1 kW.
Overview: The document provides technical specifications and accessory details for various steam generators and vacuum systems, including models like the Stainless Steel Line, Chattanooga Line, Junior Star Max, and Carmen Mini.
Specifications:
  • Stainless Steel Line: Features a stainless steel boiler with a volume of 5 to 7.3 liters, operating pressure of 6 to 10 bar, and steam production ranging from 97 to 388 g/min.
  • Chattanooga Line: Includes a 5-liter boiler, 4-liter water tank, and 2-liter detergent tank, operating at 6 to 8 bar pressure.
  • Junior Star Max: A mono-phase steam generator with a 5-liter boiler, operating at 6 bar pressure.
  • Carmen Mini: A compact mono-phase steam generator with a 1.5-liter boiler, operating at 6 bar pressure.
Accessories: Various lances and nozzles are available for high-temperature steam applications, with optional accessories like steam brushes and window cleaners.
Key Features:
  • Automatic refilling systems with electromechanical water level control.
  • True Temp™ technology for precise temperature control.
  • Digital devices equipped with thermometers, manometers, and hour meters.
  • Injection systems for detergents and overheated water.
Automated Conveyor Belt Cleaning System: Features steam cleaning with mechanical brush action and vacuum extraction, applicable during production with detergent injection. It uses low water, reducing wastewater disposal costs.
Steam Generator for Milk Supply Cleaning System: A steam generator is used for sanitizing self-service milk supply systems.
Contact Information: FAIP SRL, Via Monte Santo, 17 - 24020 - Ranica - Bergamo - Italy. Phone: +39 035 510228. Email: [email protected]. Website: www.faip.it.
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Catalog excerpts

INDUSTRIAL STEAM GENERATOR-2

OTHER MANUFACTURES TECHNOLOGIES BOILER CONSTRUCTION TECHNOLOGIES IN COMPARISON At the beginning of the 80’s the boilers were built in pressed aluminum and formed by two moulded shells; the liquid seal and the pressure were possible thanks to a NBR or silicone sealing (see picture 1 2). Initially the heating element was immersed in water and due to electrolytic corrosion problems the boiler was compromised; subsequently the heating element has been die cast (see picture 3 4). In 1985 the age of the stainless steel boiler begins; the heating element is directly welded onto the lower boiler shell...

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INDUSTRIAL STEAM GENERATOR-3

FAIP TECHNOLOGY TECHNOLOGY & PATENTS Our technology is based on 28 years of experience. It has developed and improved paying attention to the user’s needs and the needs of the distributors of our steam cleaning equipment which convey to us day by day the most diversified applications of steam cleaning in the professional, industrial as well as in the domestic sector. A) THE BOILER, the heart of the steam generators, with removable heating elements - PATENT FAIP’s boilers are made exclusively in stainless steel AISI 304 and welded with a special welding technique called TIG „Tungsten Insert Gas”...

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INDUSTRIAL STEAM GENERATOR-4

PATENTS & TECHNOLOGY True Temp Technology: Consistently high steam temperature Electric power switch regulator Digital Device: Digital device with pressure gauge and hour meter Water tank Detergent tank Water injection Trolley: Stainless steel Aisi 304 Water pump Detergent pump FAIP Technology: Stainless steel AISI 304 welded with TIG, superhot, dry steam Removable and replaceable heating element: 28 W/cm² Multi-safe Protection System: Total protection

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INDUSTRIAL STEAM GENERATOR-5

True Temp Technology automatic refilling system sistema di ricarica automatica dell’acqua The electromagnetic automatic refilling system of the boiler is patented. The water level sensor inside the boiler is electromechanical, tested up to 100.000.000 cycles, is self-cleaning for scale buildup thanks to continuous movement while in use (flickering). The “TRUE TEMP” technology (image 1) invented by FAIP boasts many years of experience and reliability (dynamic system). On the contrary, the competitors use an electronic sensor probe (image 2) which is easily affected by scale (static system). Il...

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INDUSTRIAL STEAM GENERATOR-6

TESTS TESTS CARRIED OUT WITH FAIP EQUIPMENT SISTEMI TESTATI DALL’UNIVERSITA’ DI VERONA Water filter system Steam Mop system HEPA FILTER Environmental prevention The Water Filter System FAIP was tested by the University of Verona on the model “Aida Live” and is also available on all models. The obtained results lead to define the “FAIP System” an excellent aid in house keeping. Thanks to the possible combination of water filter system, a Hepa filter (able to filter particles ≥ 0,3 micron diameter), and a high temperature steam discharge, this machine presents itself as a complete instrument for...

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INDUSTRIAL STEAM GENERATOR-7

WATER TREATMENT - TRATTAMENTO ACQUA The water test set FAIP offers a test set to check and control the quality of the tap water. This helps to define the water quality easily, quickly and precisely. Set per test acqua FAIP offre un set per testare e controllare la qualità dell’acqua del rubinetto. Aiuta a definire c on p recisione l a q ualità dell’acqua facilmente e velocemente. Excellent water quality is an important requirement for steam production and steam distribution. Good quality water saves energy, reduces breakdowns and increases the working life of your units. The water test set is...

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INDUSTRIAL STEAM GENERATOR-8

STEAM POWER 6/10 bar Power Module Power Module Technical Data Body Stainless steel AISI 304 (BA) Operating pressure Motor Water flow (Pump) Temperature Weight Steam Generator Technical Data Stainless steel AISI 304 Steam Power generator Stainless steel AISI 304 (BA) Boiler volume Detergent tank Operating pressure Steam temperature Detergent temperature Power supply Boiler output Power cord Weight THREE-PHASE STEAM GENERATOR with tubular stainless steel frame and body with watertight protection IPX5, automatic refilling system, pressure switch regulation 6/10 bar, detergent injection and direct...

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INDUSTRIAL STEAM GENERATOR-9

GEYSER 2 REMOTE CONTROL Steam 10 bar 180° C combined with high pressure water 150 bar Vapore a 10 bar 180° C combinato con acqua ad alta pressione 150 bar Only with steam Legend: A: Layer of recent dirt B: Layer of deep-rooted dirt C: Surface KIT STEAM GEYSER 1 Steam accessories 10 bar 180° C Accessori vapore a 10 bar 180° C 36 kW: Nozzle Ø 4,00 mm - 28,8 kW: Nozzle Ø 3,75 mm 21,6 kW: Nozzle Ø 3,40 mm - 14,4 kW Nozzle Ø 2,90 mm 10,8 kW: Nozzle Ø 2,50 mm KIT STEAM/WATER GEYSER 2 Steam accessories 10 bar 180° C combined with high pressure water 150 bar, Accessori vapore a 10 bar 180° C combinati...

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INDUSTRIAL STEAM GENERATOR-10

STAINLESS STEEL LINE 13,9 kW - 17,5 kW - 24,7 kW - 31,9 - 39,1 kW Steam Generator Technical Data AISI 304 Stainless steel Boiler (with interchangeable element PATENT) Stainless steel AISI 304 (BA) Boiler volume Water tank Detergent tank Operating pressure Steam Production g/min Steam Production kg/h Steam T° Detergent T° Power Supply Maximum output Boiler Output Vacuum technical data Vacuum output Vacuum drum capacity Without vacuum Power cord Weight Packaging With vacuum THREE-PHASE STEAM GENERATOR with automatic refilling system with electromechanical water level control inside the boiler -...

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INDUSTRIAL STEAM GENERATOR-11

STAINLESS STEEL LINE Steam Generator Technical Data AISI 304 Stainless steel Boiler (with interchangeable element PATENT) Stainless steel AISI 304 (BA) Boiler volume Water tank Detergent tank Operating pressure Steam Production g/min Steam Production kg/h Steam T° Detergent T° Power Supply Maximum output Boiler Output Vacuum technical data Vacuum output Vacuum drum capacity Power cord Without vacuum With vacuum THREE-PHASE STEAM GENERATOR with automatic refilling system with electromechanical water level control inside the boiler - True Temp™, stainless steel chassis and body, watertight IPX5,...

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