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UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System

UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System

UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System

Product catalog summary
Introduction
The document describes the UPU 2500 Ultrasonic Measuring System by Fagus-GreCon Greten GmbH & Co. KG, designed for inline delamination detection in thick panels such as particleboard, MDF, OSB, and LVL. It highlights the system's benefits, construction, software, and technical specifications.

Benefits
The UPU 2500 system reduces complaints and rejects by detecting irregularities in production and panel homogeneity. It allows for quick intervention by visualizing process trends, optimizing pressing times, and revealing reserve capacities and hidden costs.

System Features
The system detects, marks, and visualizes defects, providing fast feedback on production changes. It is specifically designed for thick panels and can be combined with a thickness gauge. The system includes a database for measuring data, trending, calibration data, system settings, and history.

Quality Control
The UPU 2500 ensures high-quality standards by detecting hidden defects in panels up to 100 mm thick for particleboard, MDF, and OSB, and up to 200 mm for LVL. It marks defects and signals for sorting, with a visualization system that shows defect size and position.

System Construction
The system's inspection channels are mounted on an aluminum frame with integrated cable and compressed air ducts. Transmitters below the material generate ultrasonic energy, which is directed to receivers through the panel.

Software
The system's software, based on Windows, includes modules for recipe management, visualization, and an SQL database. It records, stores, and graphically represents measured data, allowing for intuitive operation and easy reading of panel quality.

Network Connection
The system supports data transmission to higher-ranking process control systems via network connections like OPC.

Service
GreCon provides online support through SATELLITE for remote troubleshooting and system checks, with each session logged and stored.

Technical Specifications
  • Supply voltage: 230 V / 115 V
  • Frequency: 50 Hz / 60 Hz
  • Compressed air supply: 6 bar / 90 psi
  • Panel thickness: up to 100 mm for particleboard, MDF, OSB; up to 200 mm for LVL
  • Conveying velocities: max. 100 m/min (320 f/min)
  • Minimum defect size: 35 x 35 mm (1.4 in x 1.4 in)
  • Diameter of measuring spot: 50 mm (2 in)
  • Channel distance: 210 mm
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Catalog excerpts

UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System-1

Fagus-GreCon Greten GmbH & Co. KG P.O. Box 1243 D-31042 Alfeld-Hanover Phone Fax E-Mail Inline Delamination Detection with the Ultrasonic Measuring System Measuring Technology Fire Protection EN | R.01 | 2013.04 Subject to technical and country-specic modications. © Fagus-GreCon Greten GmbH & Co. KG

 Open the catalog to page 1
UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System-2

Your Benet ■ Less complaints and rejects ■ Shows irregularities in the production process and the panel homogeneity ■ Visualisation of the process trend to intervene quickly ■ Optimisation of pressing times ■ Revaluation of existing production lines ■ Revelation of reserve capacities and hidden costs ■ Detects, marks and visualises defects ■ Fast visualisation of the consequences of changes in the production (intentional or unintentional) ■ Especially designed for “thick panels” ■ Can be combined with a thickness gauge ■ Database for measuring data, trending, calibration data, system settings...

 Open the catalog to page 2
UPU 2500 - Inline Delamination Detection with the Ultrasonic Measuring System-3

Network Connection The inspection channels are mounted on a frame, which is made out of aluminium proles. The cable and compressed air ducts are integrated in the prole and thus protected against surroundings. The transmitters, which are installed below the material to be measured and are optimised especially for thick panels, create the necessary ultrasonic energy. The emitted ultrasonic pulse is directed to the receivers through the panel. The visualisation software of all GreCon measuring systems is based on Windows. The software of the UPU 2500 consists of the following program modules: For...

 Open the catalog to page 3

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.