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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects

DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects
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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 1

E-Mail sales@grecon.com Subject to technical and country-specific modifications. © Fagus GreCon Greten GmbH & Co. KG for Weight Per Unit Area Protection against Foreign Objects

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 2

Your Benefit ■■ Complete non-contact measurement of the weight per unit area ■■ High accuracy and flexibility due to fine resolution ■■ Optimisation of material consumption through analysis of longitudinal and cross profile ■■ Foreign object detection for protection against damages (e.g. steel belt protection, hot spots, wet spots, etc.) ■■ Longer life of the steel belts ■■ Process-related, systematic deviations are shown and can be reduced ■■ Material, glue and energy can clearly be reduced ■■ Can be combined with segmented scalper to form a FORMATOR ■■ Customer-specific system design ■■...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 3

Compared to traversing measuring systems based on averaging, the DIEFFENSOR measures all the material with high resolution and can thus detect minute deviations in the weight per unit area dis- A 100 % material distribution picture is generated across and along the production line. Process fluctuations are represented by recipe-spe- cific comparison of nominal and actual values. Pre- cise measured values and their clear numerical and graphical representation allow for timely interven- tion in the production process to ensure consistent product quality while the consumption of material The...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 4

Steel Belt Protection The “automatic cut of samples” function allows a precise comparison of a real sample and inline measurement. The mat is marked and a signal given to divert the sample out of the material transport. The marking allows an allocation of the mat section as a laboratory sample. Software that was specially written for the protection of steel belts allows monitoring of the formed mat in a wood based panel production for undesired metallic or non-metallic foreign objects. Visual assistant functions support the operator in defining optimum threshold values for foreign object...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 5

Software Functions ■■ Software The visualisation software of all GreCon measuring systems is based on Windows. ■■ Visualisation The core of the software is the visualisation. It allows the configuration of the measurements and, because of its clear structure, offers a quick view of all information in numerical form as well as diagrams (curve, bar graph, 3-D representation). Deviations from the regular production process are clearly indicated and enable the operator to intervene quickly and effectively. Detailed reports can be produced for additional analysis. ■■ Recipe Management In the...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects - 6

Service GreCon measuring systems are equipped with GreCon online support SATELLITE. This provides safe, simple and fast remote support where there is trouble or to check the system. Each online support is logged and stored in the system‘s history. In the insulating material industry, the DIEFFENSOR is used as follows: Rock wool plants ■■ in the primary mat for weight per unit area measurement (material distribution) and foreign object detection ■■ in the secondary mat before the furnace to control the pendulum and the transport speed in dependence of the measured weight per unit area and...

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