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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects

DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects

DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects

Product catalog summary
Overview
The DIEFFENSOR is an inline mat scanner designed for measuring weight per unit area and detecting foreign objects in production processes. It offers non-contact measurement with high accuracy and flexibility, optimizing material consumption and protecting against damages.

Key Benefits
  • Complete non-contact measurement of weight per unit area.
  • High accuracy due to fine resolution.
  • Optimization of material consumption through analysis of longitudinal and cross profiles.
  • Detection of foreign objects to prevent damage.
  • Extended life of steel belts.
  • Reduction in material, glue, and energy usage.
  • Can be combined with a segmented scalper to form a FORMATOR.

Functionality
The DIEFFENSOR uses X-ray technology to measure the weight per unit area across the width of materials on the production line. It provides a complete picture of material distribution, allowing for timely intervention in the forming process. The system detects both metallic and non-metallic foreign objects, as well as hot and wet spots.

Software Features
  • Visualisation software based on Windows for configuration and quick data access.
  • Recipe management for storing different panel types and production parameters.
  • Database for storing measured values and exporting data for further analysis.
  • Reporting capabilities for generating time-related and order-related reports.
  • Network connections available for data transmission to process control systems.

Technical Specifications
  • Measuring range: up to 50 kg/m².
  • Product speed: up to 3,000 mm/s (180 m/min).
  • Product height: up to 500 mm.
  • Product width: up to 4,000 mm.

Applications
The DIEFFENSOR is used in various industries, including wood-based panel production, insulating material industry, gypsum plants, and plastics. It is particularly effective in measuring weight per unit area, detecting foreign objects, and ensuring quality control.

Service and Support
GreCon provides online support through SATELLITE for remote troubleshooting and system checks. The system includes automatic calibration to maintain accuracy.
See more

Catalog excerpts

DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-1

E-Mail [email protected] Subject to technical and country-specific modifications. © Fagus GreCon Greten GmbH & Co. KG for Weight Per Unit Area Protection against Foreign Objects

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-2

Your Benefit ■■ Complete non-contact measurement of the weight per unit area ■■ High accuracy and flexibility due to fine ­resolution ■■ Optimisation of material consumption through analysis of longitudinal and cross profile ■■ Foreign object detection for protection against damages (e.g. steel belt protection, hot spots, wet spots, etc.) ■■ Longer life of the steel belts ■■ Process-related, systematic deviations are shown and can be reduced ■■ Material, glue and energy can clearly be reduced ■■ Can be combined with segmented scalper to form a FORMATOR ■■ Customer-specific system design ■■ High...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-3

Compared to traversing measuring systems based on averaging, the DIEFFENSOR measures all the material with high resolution and can thus detect minute deviations in the weight per unit area dis- A 100 % material distribution picture is generated across and along the production line. Process fluctuations are represented by recipe-spe- cific comparison of nominal and actual values. Pre- cise measured values and their clear numerical and graphical representation allow for timely interven- tion in the production process to ensure consistent product quality while the consumption of material The measured...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-4

Steel Belt Protection The “automatic cut of samples” function allows a precise comparison of a real sample and inline measurement. The mat is marked and a signal given ­ to divert the sample out of the material transport. The marking allows an allocation of the mat section as a laboratory sample. Software that was specially written for the protection of steel belts allows monitoring of the formed mat in a wood based panel production for undesired metallic or non-metallic foreign objects. Visual assistant functions support the operator in defining optimum threshold values for foreign object detection....

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-5

Software Functions ■■ Software The visualisation software of all GreCon measuring systems is based on Windows. ■■ Visualisation The core of the software is the visualisation. It allows the configuration of the measurements and, because of its clear structure, offers a quick view of all information in numerical form as well as diagrams (curve, bar graph, 3-D representation). Deviations from the regular production process are clearly indicated and enable the operator to intervene quickly and effectively. Detailed reports can be produced for additional analysis. ■■ Recipe Management In the product...

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DIEFFENSOR - Inline Mat Scanner for Weight Per Unit Area Measurement and Protection against Foreign Objects-6

Service GreCon measuring systems are equipped with GreCon online support SATELLITE. This provides safe, simple and fast remote support where there is trouble or to check the system. Each online support is logged and stored in the system‘s history. In the insulating material industry, the DIEFFENSOR is used as follows: Rock wool plants ■■ in the primary mat for weight per unit area measurement (material distribution) and foreign object detection ■■ in the secondary mat before the furnace to control the pendulum and the transport speed in dependence of the measured weight per unit area and for...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.